EUROMAINTENANCE JOURNAL - DNV Germany
EUROMAINTENANCE JOURNAL - DNV Germany
EUROMAINTENANCE JOURNAL - DNV Germany
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<strong>EUROMAINTENANCE</strong> <strong>JOURNAL</strong><br />
Taking the pulse of European Maintenance...<br />
Top industry leaders on maintenance<br />
Behind the scenes of Renault Formula 1<br />
Complete conference guide & programme<br />
BRUSSELS EXPO, 8 - 10 APRIL 2008 WWW.<strong>EUROMAINTENANCE</strong>.ORG<br />
CONFERENCE AND TRADE SHOW<br />
ON ASSET MANAGEMENT & PRODUCTION RELIABILITY
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An initiative of<br />
Organised by<br />
Impressum<br />
Euromaintenance Journal<br />
January 2008<br />
Publisher<br />
Belgian Maintenance Association vzw/asbl<br />
(BEMAS)<br />
Diamant Building (5th fl oor)<br />
A. Reyerslaan 80<br />
B-1030 Brussels<br />
Belgium<br />
Phone +32 (0)2 706 85 41<br />
Fax +32 (0)2 706 85 42<br />
in co-operation with:<br />
easyFairs nv/sa<br />
Roderveldlaan 3<br />
B-2600 Berchem<br />
Belgium<br />
Phone +32 (0)3 280 53 00<br />
Fax +32 (0)3 280 53 53<br />
Publication Director<br />
Annelies Dedecker, easyFairs<br />
Prepress<br />
Mainpress nv<br />
Publisher of:<br />
Maintenance Magazine (Belgium)<br />
Print<br />
Roularta Media<br />
Resp. Publisher:<br />
Wim Vancauwenberghe<br />
Belgian Maintenance Association vzw/asbl<br />
Diamant Building<br />
Bd. A. Reyerslaan 80<br />
B-1030 Brussels<br />
Online Registration<br />
Euromaintenance 2008<br />
www.euromaintenance.org<br />
registration@euromaintenance.org<br />
PROFITABILITY & SUSTAINABILITY:<br />
THE FUTURE OF MAINTENANCE<br />
I am pleased to welcome you to<br />
Euromaintenance 2008.<br />
The 19th edition of this<br />
2 yearly maintenance<br />
conference & exhibition will<br />
focus on sustainable asset<br />
management & production<br />
reliability.<br />
To convince you to participate, we have<br />
invested our efforts in the quality of the<br />
sessions:<br />
§ Top speakers and best practice cases<br />
from around the world<br />
§ Focusing on different types of industry<br />
and covering all aspects of maintenance<br />
& reliability<br />
§ Presenting in depth information , ready<br />
to use “how to’ s”, and innovative concepts.<br />
You will learn from experts and world<br />
class maintenance managers how to<br />
develop and implement maintenance<br />
strategies using lean management tools,<br />
how to decrease total manufacturing cost<br />
by increasing production reliability, and<br />
Gold sponsors<br />
Silver sponsors<br />
Bronze sponsors<br />
Supporting companies<br />
how to set-up services and partnerships<br />
that really work.<br />
It doesn’t matter what level of experience<br />
you have with maintenance — there is<br />
something here for everyone and always<br />
more than you expect.<br />
Top companies already understand that<br />
Maintenance & Reliability are key drivers<br />
for Profi tability & Sustainability in a global<br />
market. That’s why we are convinced that<br />
Euromaintenance 2008 will contribute to<br />
the competitiveness of your company …<br />
I look forward to welcome you at Euromaintenance<br />
2008. I am sure you and<br />
your organization will benefi t a lot. Don’t<br />
miss this unique opportunity!<br />
Johan De Coster<br />
Conference President<br />
Honorary President of the<br />
European Federation of<br />
National Maintenance<br />
Societies (EFNMS)<br />
KEYNOTE<br />
Euromaintenance Journal, January 2008<br />
3
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INTERVIEW<br />
ABOUT THE EFNMS<br />
ROLE OF SIGNIFICANCE IN THE<br />
EUROPEAN MAINTENANCE COMMUNITY<br />
Maintenance is no longer the art of keeping the machine base<br />
operational. Today, maintenance is expected to keep the equipment in<br />
optimum condition, in order to achieve the company goals, i.e., maximum<br />
asset utilization, as well as the rigorous governmental and environmental<br />
requirements. To be able to play its role in this spectrum of developments,<br />
the European Federation of National Maintenance Societies – EFNMS -<br />
actively participates in a wide range of projects, either as an organisation<br />
or through its members. Euromaintenance is one of those activities.<br />
The EFNMS, which was founded in<br />
November 1970 as a non-profi t<br />
organisation and comprises today<br />
of 21 member countries, with the objective<br />
to promote effective and professional<br />
maintenance and provide future directions<br />
regarding technology , management<br />
and processes in maintenance. To<br />
this end, agreements are made to harmonise<br />
knowledge development, policy<br />
and regulations within Europe. This is not<br />
only in the interest of the industry and<br />
globalisation, but also in the interest of<br />
the employee’s active in the sector. “All<br />
projects organised by the EFNMS are<br />
aimed at better preparing maintenance<br />
personnel at all levels, organized in the<br />
national maintenance associations, for<br />
the above-mentioned tasks and responsibilities,<br />
now and in the long term. We<br />
organise not only projects within the EF-<br />
NMS, but also at European level in close<br />
collaboration with other organizations”,<br />
says Hans Klemme-Wolff, chairman of<br />
the European organisation.<br />
Objectives and developments<br />
New developments in (maintenance)<br />
technology and in statistical methods<br />
have resulted in a new approach. We<br />
have learned to measure the condition<br />
of a component during operation and to<br />
calculate the residual life time based on<br />
statistically calculated life histories of similar<br />
equipment. However, the fi rst question<br />
to be asked in this respect is: “What<br />
is good maintenance?” Hans Klemme-<br />
Wolff: We have seen a signifi cant development<br />
in the years behind us. It started<br />
with what is also known as ‘break down<br />
maintenance’, or repair what is broken,<br />
i.e. corrective maintenance. This subsequently<br />
evolved to preventive mainte-<br />
nance, and later to ‘condition-dependent<br />
maintenance’. Maintenance has thus<br />
become an activity that can be incorporated<br />
into the planning and is therefore<br />
no longer exclusively a cost item. For the<br />
maintenance professional this means that<br />
Hans Klemme-Wolff: “Euromaintenance 2008<br />
is a unique event at a truly European level”<br />
he is no longer a ‘necessary evil’ that<br />
only costs money, but instead becomes<br />
a valuable employee who has a high<br />
degree of expertise in his discipline.<br />
This expertise will be cherished by the<br />
management.”<br />
Both the national associations – members<br />
of the EFNMS – and the EFNMS itself<br />
aim to provide the maintenance professional<br />
with the knowledge and skills that<br />
will enable him to properly carry out the<br />
‘new’ tasks. Hans Klemme-Wolff: “Studies<br />
in the fi eld of maintenance management<br />
have and are being conducted,<br />
often in collaboration with other specialised<br />
institutions. This includes the investigation<br />
of the differences between European<br />
cultures and how these differences<br />
can reinforce each other. Other projects<br />
pursued at the European level are ‘Training<br />
and Certifi cation’ projects. EFNMS<br />
has developed a curriculum vitae for<br />
training programmes at various levels,<br />
to be applied within national training<br />
programmes. In addition, we organise<br />
exams for certifi cation as ‘Professional<br />
in Maintenance’, based on standards<br />
agreed at European level. This professional<br />
certifi cate is recognised in all European<br />
countries and beyond.”<br />
All these, and many other, programmes<br />
are developed and implemented by the<br />
member associations, not only on behalf<br />
of their own members, but on behalf of<br />
the European industry. Close collaboration<br />
with universities and other educational<br />
establishments is actively pursued<br />
and stimulated. The results of these efforts<br />
will be presented at the Euromaintenance<br />
conference.<br />
Euromaintenance<br />
Euromaintenance is an initiative of the<br />
EFNMS which was fi rst organised in<br />
1972. Since then, the event has grown<br />
to become the leading biennial maintenance<br />
conference in Europe. Euromaintenance<br />
2008 looks set to become the<br />
largest event in the sector. This year,<br />
too, a Euromaintenance Award will be<br />
awarded to the most successful Maintenance<br />
Manager, active in Europe. Hans<br />
Klemme-Wolff concludes: “Euromaintenance<br />
is a unique event in that it aims<br />
to be not only a conference with presentations<br />
of high technical and scientifi c<br />
quality, but also an exhibition at a truly<br />
European level, where all participants<br />
fi nd what they are looking for”.
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INTERVIEW<br />
<strong>EUROMAINTENANCE</strong> 2008<br />
THE LARGEST MAINTENANCE EVENT<br />
EVER IN EUROPE<br />
Bemas will together with easyFairs organise Euromaintenance 2008.<br />
Euromaintenance is an initiative of the EFNMS (European Federation<br />
of National Maintenance Societies) and has been the leading biennial<br />
European conference on maintenance since 1972. More than 500<br />
maintenance managers from across and outside Europe are expected to<br />
attend the event in Brussels from 8 to 10 April 2008. At the same time<br />
easyFairs will organise a European maintenance fair with an expected<br />
audience of 5000 attendees.<br />
The event is unique because of its<br />
scope and should therefore not<br />
only be of interest to the maintenance<br />
sector: International maintenance<br />
managers and specialists will<br />
address best practices, innovations,<br />
and trends in maintenance, Production<br />
Reliability and Asset Management.<br />
The 3-day event will welcome over 120<br />
speakers from more than 40 countries,<br />
who will share their visions in various<br />
sessions and workshops, in English or<br />
in French, based on case studies from<br />
the various industrial sectors. Together<br />
with the exhibition, Euromaintenance<br />
2008 will provide a unique opportunity<br />
to attend an international top conference<br />
on maintenance close to home. Various<br />
parallel sessions are planned, allowing<br />
participants to choose a personal programme<br />
in their industry or around a specifi<br />
c maintenance theme. Maintenance<br />
Magazine talked to Johan De Coster,<br />
chairman of the organising committee,<br />
and Wim Vancauwenberghe, Manager<br />
of Bemas.<br />
Recognition<br />
Since Bemas took on a new elan ten<br />
years ago it has come a long way in<br />
terms of growth – the organisation has<br />
already more than 520 members – recognition<br />
and professionalisation of the<br />
maintenance process. Examples include<br />
the organisation of various lectures and<br />
other seminars such as “Maintenance<br />
in the Boardroom”, the “Maintenance<br />
Day”, the “Maintenance Manager of the<br />
Year” award and many others. Johan De<br />
Coster: “The fact that the organisation of<br />
Euromaintenance 2008 – the European<br />
top event in the fi eld of industrial mainte-<br />
n Johan De Coster, chairman of the<br />
organising committee: “Euromaintenance<br />
2008 is the ideal opportunity for European<br />
maintenance & operations managers and<br />
other maintenance specialists to listen<br />
to experienced top speakers and other<br />
maintenance experts, and share their<br />
knowledge with them.”<br />
nance – has been entrusted to Belgium,<br />
and to Bemas in particular, in cooperation<br />
with easyFairs, is a sign of recognition.<br />
It is the crowning achievement of the<br />
work carried out thus far and a springboard<br />
for the further development of our<br />
organisation. For Belgian and other European<br />
maintenance specialists, Euromaintenance<br />
2008 is the ideal occasion to listen<br />
to various experienced top speakers<br />
and other maintenance specialists, and<br />
to share their knowledge with them. In a<br />
country where new investments are becoming<br />
the exception, and maintenance<br />
of the existing machine infrastructure and<br />
production capacities therefore increas-<br />
n Wim Vancauwenberghe, Manager of Bemas:<br />
“In the NYSE Euronext CEO report 2008,<br />
based on a survey of 240 of the world’s top<br />
business leaders, operational effi ciency is<br />
recognized as the most important internal<br />
factor leading to profi tability (79 percent).<br />
When we set up the Euromaintenance program,<br />
we resolutely opted for quality content<br />
that will help attendees in achieving operational<br />
excellence in maintenance.”<br />
ingly important, further professionalisation<br />
of the maintenance activity might<br />
contribute to make the Belgian industry<br />
more competitive at the international level.<br />
This depends not only on the labour<br />
cost, but also, and perhaps even more,<br />
on the productivity of a production facility,<br />
and this is where maintenance has<br />
a crucial role to play. Euromaintenance<br />
2008 may help to make this issue more<br />
prominent and visible”. The conference<br />
is divided into industrial sectors: processing<br />
and process industry, automotive, infrastructure,<br />
building management, transport,<br />
government, etc. Bemas presents<br />
an ambitious programme with a number<br />
of workshops and various international<br />
top speakers. The programme includes<br />
the latest concepts and practical case<br />
studies in the areas of maintenance, asset<br />
management and reliability. The main<br />
issues will be discussed for each industry<br />
sector, so the event is likely to appeal to<br />
both maintenance and operations decision<br />
makers.<br />
Euromaintenance Journal, January 2008<br />
7
INTERVIEW<br />
Organisation structure<br />
Johan De Coster: “The idea to organise<br />
the event in Belgium came from Wim<br />
Vancauwenberghe and Wout Theuws<br />
who as member of the Board of Directors<br />
and Maintenance Manager of<br />
Bosal, represents our organisation to the<br />
EFNMS. We were in competition with a<br />
number of Eastern European countries,<br />
but in the end we won thanks to our presentation,<br />
approach and organisational<br />
structure”. Wim Vancauwenberghe<br />
adds: “It may sound ambitious, but the<br />
organisers’ aim is to have at least one<br />
person of each production company attending<br />
a conference session or a workshop,<br />
as it may be a long time before Belgian<br />
maintenance managers are offered<br />
a similar opportunity in this country or in<br />
a neighbouring country. As said before,<br />
the themes to be discussed must cover different<br />
methodologies and industries. We<br />
resolutely go for content, with added value<br />
being provided by the international<br />
Maintenance exhibition organised concurrently<br />
by easyFairs. There is a clear<br />
and direct link between the conference<br />
and the exhibition – the exhibition fl oor is<br />
also used for the conference/workshops<br />
– and here too the focus is on content<br />
and not only on being a showroom for<br />
companies. “Choosing and fi nding the<br />
right guest speakers or the most appropriate<br />
keynote speaker(s) is less evident<br />
than it seems. Wim Vancauwenberghe:<br />
“We have already selected 120 top<br />
speakers and other maintenance gurus<br />
from the huge list of candidates, again<br />
on the basis of very stringent criteria.<br />
Although it can never be completely excluded,<br />
we have taken special care to<br />
properly co-ordinate the presentations,<br />
so that they do not overlap but complement<br />
each other, and are anything but<br />
commercial. The idea is for the participants<br />
to gather knowledge in order to<br />
perform their jobs even better and more<br />
professionally.” When we study the programme<br />
in detail, it is clear that the organisers<br />
do not want to waste any time<br />
with unnecessary frills. Day one starts<br />
at nine o’clock and goes directly to the<br />
heart of the matter. The same applies for<br />
days two and three. In other words, it is<br />
clear that the participants get their money’s<br />
worth. Johan De Coster: “Such an<br />
organisation is obviously an expensive<br />
undertaking, and the event would not be<br />
possible without our sponsors and the<br />
support of other professional organisations.<br />
We have nevertheless attempted<br />
8 Euromaintenance Journal, January 2008<br />
to keep participation fees as low as possible.<br />
That is why all participants can<br />
put together their own programme, and<br />
attend the sessions/workshops of interest<br />
to them”. A ticket to attend the complete<br />
conference programme costs €1,865.<br />
However, the sooner you re-gister, the<br />
less expensive the ticket. Those who reg-<br />
n Euromaintenance 2008 will be organised<br />
together with easyFairs Maintenance,<br />
which for the fi rst time take place not in<br />
Antwerp, but in Brussels. Very high targets<br />
have been set for both events.<br />
ister before 15 February 2008 receive a<br />
25% discount. The organisers have also<br />
struck a deal with SN Brussels. Foreign<br />
participants can save 25% when booking<br />
their fl ight through SN Brussels.<br />
Formula 1 and networking<br />
In addition to the large number of<br />
sessions/workshops, ample time will<br />
be reserved for networking. Johan De<br />
Coster: “Euromaintenance is not only an<br />
information-gathering event, but also an<br />
opportunity to get to know other people<br />
(better). This allows you to develop your<br />
personal network, so you can contact the<br />
right persons when you need them, for<br />
example, to solve specifi c questions or<br />
problems, or when facing a new challenge,<br />
etc. Networking is therefore an important<br />
element in our programme. The<br />
rather heavy but instructive conference<br />
programme also includes two nights for<br />
networking by the participants”. And<br />
Wim Vancauwenberghe concludes:<br />
“Participants will obviously have the<br />
opportunity to forge useful contacts<br />
with their (foreign) counterparts. Take<br />
the slightly academic-oriented opening<br />
night, which is expected to be attended<br />
by some thousand people from the sector,<br />
and which consists of two blocks: the<br />
offi cial opening session with, amongst<br />
others, the presentation of the “Euromaintenance<br />
Award”, followed by a debate<br />
on the economic signifi cance of industrial<br />
maintenance. On day two there is<br />
also the “Euromaintenance Event”. This is<br />
a more socially oriented night, for which<br />
an audience of about two thousand people<br />
is anticipated, and which combines<br />
the agreeable with the useful. On this occasion<br />
Renault’s technical director, Bob<br />
Bell, and a few other key members of<br />
the ING Renault F1 team will talk about<br />
the techniques and methods used to put<br />
down top performances. This exclusive<br />
look into the internal workings of a F1<br />
team will certainly be of interest to maintenance<br />
people. It is for a reason that a<br />
shutdown is often compared to a pitstop<br />
in Formula 1 racing.”<br />
Bemas certainly does not lack ambition.<br />
The organisation of Euromaintenance<br />
this year may well pave the way<br />
for further initiatives at other locations in<br />
Europe. What is clear, though, is that the<br />
informational value of the programme is<br />
of an exceptionally high level. Euromaintenance<br />
2008 will be a genuinely international<br />
event, and a must for anyone active<br />
in industrial maintenance. Make sure<br />
to mark 8 April 2008 in your agenda,<br />
for it is not often you get the chance to<br />
attend such an event in your own back<br />
garden.
HIGHLIGHTS<br />
SHUTDOWNS – TURNAROUNDS - OUTAGES<br />
READINESS REVIEW TO IDENTIFY AREAS<br />
OF RISK FOR TURNAROUND<br />
“The evaluation of turnaround preparations in order to reveal the<br />
differences between the current status of the work preparation process in<br />
comparison to PDM Best Practices”. This is the objective of the readiness<br />
reviews conducted by PDM during the preparation phase of planned,<br />
complex turnarounds with various renowned enterprises. Only in this<br />
way, we are able to identify risk areas for turnarounds may at an early<br />
stage. Recently, PDM conducted such a review for a major refi nery in<br />
Europe, that will be facing a substantial turnaround in 2008.<br />
Thanks to our many years of experience<br />
in this fi eld, some time ago,<br />
we received the order to conduct a<br />
readiness review for a famous refi nery<br />
in Europe, in preparation for a substantial<br />
turnaround in 2008. No less than<br />
1.3 million man hours were budgeted<br />
for the operation. It entailed performing<br />
maintenance and inspections as well as<br />
the realisation of improvement projects<br />
(including plant changes),” says Bas<br />
Broods, consultant with PDM.<br />
Approach<br />
Broods: “Upon the client’s request and together<br />
with the client’s peer-review team,<br />
we participated in a readiness review in<br />
May 2007 to identify potential risk areas<br />
in the preparatory phase for the prospec-<br />
tive turnaround. Moreover, we were invited<br />
to make short-term and long-term<br />
recommendations. The short-term recommendations<br />
are aimed at the prospective<br />
turnaround. The long-term recommendations<br />
relate to future turnarounds.<br />
Readiness reviews<br />
The bulk of the readiness review consisted<br />
of interviews held in conformity<br />
with the PDM readiness review system.<br />
These interviews were staged with the<br />
representatives of the various disciplines<br />
involved in the turnaround-organisation,<br />
such as planning, scheduling, cost control,<br />
engineering, maintenance and operations.<br />
Broods: “Based on the results<br />
of these interviews and PDM best practices,<br />
our consultants identifi ed the realistic<br />
risks for which corrective actions will be<br />
required. They presented their fi ndings<br />
and recommendations to the turnaround<br />
management team”.<br />
Reports<br />
Subsequently, we compiled the concluding<br />
report in close consultation with the<br />
PDM Turnaround Expert. The report contained<br />
all of the fi ndings as well as the<br />
short-term and long-term recommendations.<br />
The concluding report was submitted<br />
to the client’s peer-review team.<br />
Broods: “All in all, we may conclude that<br />
we have succeeded to identify all possible<br />
risk areas for the planned, substantial<br />
turnaround of 2008. This success was<br />
achieved thanks to the excellent cooperation<br />
between the client’s peer review<br />
team and PDM. Our report enables the<br />
client to take all of the necessary preventative<br />
measures on time. By doing so,<br />
he will reduce the risks to a minimum.<br />
All of this will result in a more optimal<br />
work preparation and execution of the<br />
turnaround”.<br />
The BASF Steamcracker<br />
turnaround<br />
Safety risks, maintenance costs, downtime<br />
losses. These three aspects must be<br />
closely monitored in case of a shutdown,<br />
since they have an immediate effect on<br />
the annual results and on the company’s<br />
image. A detailed project approach is vital<br />
if expansion projects must be carried<br />
out in addition to a ‘normal’ shutdown.<br />
Kris Bakelants, Technical Manager with<br />
Profs for Industry: “The assignment of<br />
BASF was to increase system capacity<br />
by 35%”. All of the required changes<br />
had to be carried out by the engineering<br />
fi rm who had constructed the system 14<br />
years ago. The assignment was substantial<br />
and complex. Also the production<br />
staff with all of their daily duties were<br />
not able to assist punching and precommissioning<br />
activities. Bakelants: “So our<br />
organisation was invited to offer support<br />
in this respect. Our support consisted of<br />
taking and punching new line systems,<br />
the creation of a general punch list as<br />
Euromaintenance Journal, January 2008<br />
9
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well as the follow-up of the progress. In<br />
addition, we pre-commissioned new system<br />
components.<br />
Moreover, our people offered support with<br />
tie-ins and the implementation of adjustments<br />
to static equipment. They were also<br />
given the supervision in catalytic exchange<br />
and the cleanup work. In other words: we<br />
became a major link between production<br />
on the one hand and the global executing<br />
contractor on the other”.<br />
Punching<br />
The punching of new line systems has an<br />
administrative and a construction angle<br />
to it. Bakelants explains: “In the administrative<br />
punch, our specialists check issues<br />
such as the fl ow direction, the line’s<br />
gradient, the drainage and bleeding options,<br />
etc. They also check for errors: errors<br />
between the isometrics (+/- 4,000)<br />
and the P&ID (process- and instrumentation<br />
diagram). Moreover, we must check<br />
whether or not the lines are drawn according<br />
to the appropriate line specifi -<br />
cations.” The construction punch, or the<br />
actual acceptance, follows as soon as<br />
the administrative punch is completed. In<br />
this phase, the experts of Profs for Industry,<br />
together with those responsible for<br />
the production and the contractor, accept<br />
the various line parts prior to printing the<br />
line. A punch list with A, B and C items is<br />
drawn up after each acceptance.<br />
Pre-commissioning<br />
In order to make work manageable,<br />
Profs for Industry subdivided the abovementioned<br />
expansion project into 150<br />
packages of work. A folder was created<br />
for each work package. The folder<br />
contained a sketch of the location, the<br />
required PID schemes, the isometrics,<br />
the technical data sheets of the systems<br />
and the punch lists. “As Profs for Industry<br />
we were given the authority to rinse<br />
the line system, to check for cleanness<br />
and to subsequently sign for acceptance.<br />
Also, we had to supervise the assembly<br />
of the components which had been disassembled<br />
for the pre-commissioning.”<br />
“It is worth mentioning that both BASF as<br />
well as the global executing contractor<br />
were happy to use the work packages<br />
that our organisation had compiled,”<br />
says Bakelants.<br />
‘Tie ins’<br />
Yet another substantial assignment consisted<br />
in producing the approx. 1,800<br />
so-called ‘tie ins’ during the maintenance<br />
stop. In order to make this happen in a<br />
structured manner, an expert of Profs for<br />
Industry was present at all meetings regarding<br />
the ‘tie ins’. During the meetings,<br />
a decision model was utilized to determine<br />
how the system had to be isolated<br />
in order to be able to rinse it. At these<br />
meetings, it was also decided whether<br />
they had to make hot or cold cuts. From<br />
each ‘tie in’, a separate meeting report<br />
was drawn up and included in the work<br />
result. All of the steps that were necessary<br />
within the Primavera maintenance<br />
system were included in this report.<br />
Through this approach, the engineering<br />
fi rm had to work according to the system<br />
of BASF. In preparation of the shutdown,<br />
Profs for Industry, therefore, created the<br />
job folders for the engineering fi rm with<br />
the total work preparation per ‘tie in’.<br />
n During major projects such as a shutdown,<br />
screening of personnel and cooperation<br />
is of critical importance.<br />
These work folders contained a P&ID, a<br />
photograph, isometrics, a fl ow diagram,<br />
etc. The job folders were extremely useful<br />
for the engineering fi rm as well as for our<br />
own specialists. For they had to monitor<br />
progress during the shutdown and check<br />
the safety, explains Bakelants.<br />
Personnel<br />
Although Profs for Industry is daily involved<br />
in the abovementioned fi eld, it<br />
remains important to screen the employees<br />
prior to the start of each project.<br />
“We screen our people, but so does the<br />
customer,” enunciates Bakelants. We<br />
mainly screen a person’s background<br />
and his/her team spirit. Cooperation<br />
during such projects is quite important.<br />
“In order to make certain that our employees<br />
stay current at all times, during<br />
HIGHLIGHTS<br />
each toolbox meeting their knowledge is<br />
refreshed with a specifi c weekly theme.<br />
We strive to familiarize our employees<br />
with their new environment. We do this<br />
by offering them as many courses and<br />
training sessions as possible, such an<br />
internship week for the operators of<br />
our department. The courses and training<br />
sessions also serve as a great opportunity<br />
for people to get to know one<br />
another.”
photo: Dann<br />
HIGHLIGHTS<br />
COMPETING WITH LOW LEVEL LABOUR COSTS<br />
WHY INCLUDE OPERATORS IN<br />
MAINTENANCE?<br />
Why include operators in maintenance?<br />
The main reasons why operators should<br />
be included in essential equipment care<br />
include:<br />
• The urgent need to increase competitiveness<br />
and productivity.<br />
• Preventive maintenance programs<br />
will be much more cost effective.<br />
• The partnership between operations<br />
and maintenance will improve.<br />
Increase competitiveness and<br />
productivity.<br />
This is obvious to most people, but not by<br />
everyone. You can still hear comments<br />
like; “This is not part of my job” or “We<br />
are not going to take the work from the<br />
maintenance employees”.<br />
In USA we compete with plants in countries<br />
with labor rates in the $1 - $3 per<br />
hour ratio, and these plants are in some<br />
cases very modern and reliable. If employees<br />
in a US plant are paid $25 per<br />
hour we have to be eight to twenty fi ve<br />
times more productive than these plants.<br />
That means we have to produce eight to<br />
twenty fi ve times more quality product<br />
throughput per hour worked just to keep<br />
up on a productivity comparison. I do not<br />
think we anymore can have the luxury<br />
of limiting work to traditional demarca-<br />
12 Euromaintenance Journal, january 2008<br />
tion lines. To include operators in more<br />
maintenance work is, in my opinion a<br />
minor change and very diffi cult to deny<br />
with common sense.<br />
Preventive maintenance<br />
programs<br />
If you avoid the common mistake of<br />
adding inspections to be done by operators<br />
to an existing program without<br />
optimizing the total preventive maintenance<br />
(PM) program, your mechanical<br />
PM program can become much better<br />
at the same time as it is reduced<br />
by 30 – 60%.<br />
Many basic equipment inspections require<br />
inspections to be done with a frequency<br />
of less than eight hours. It can not<br />
be justifi ed to have maintenance crafts<br />
people to do these inspections twice a<br />
day. If it makes sense, these inspections<br />
will be done by operators who combine<br />
them with process inspections they do<br />
anyway.<br />
To be able to optimize your PM activities<br />
effi ciently you need to us a route based<br />
PM program where you can see all PM<br />
activities (Basic Inspections, Predictive<br />
Maintenance, Lubrication etc) under<br />
each equipment number. The system<br />
must have the capability to sort inspec-<br />
By Christer Idhammar<br />
IDCON INC<br />
To include operators in essential<br />
care of equipment including<br />
preventive maintenance inspections<br />
is one of the reliability and<br />
maintenance improvement<br />
initiatives that can yield the<br />
best return on investment. The<br />
investment is low and results<br />
in increased reliability and<br />
lower maintenance costs can be<br />
substantial. Still, very few plants<br />
can claim that their operators are<br />
involved to a signifi cant extent in<br />
these activities.<br />
tions in a route. Unfortunately most of<br />
the bigger systems on the market today<br />
do not have this capability.<br />
I advise you to start implementing the system<br />
using a printed paper route and then<br />
evolve into handheld computers. You will<br />
save a lot of money in initial investment<br />
and maintenance of these devises if you<br />
wait until the system is up and running<br />
to enhance the system.<br />
An excellent tool to use to speed up<br />
training and implementation is existing<br />
Condition Monitoring Standards. These<br />
standards use color illustrations to show<br />
how a component works, how to inspect<br />
it and why you need to inspect it.<br />
The partnership between operations<br />
and maintenance will improve.<br />
This is one of the most important<br />
things you need to do to promote a<br />
better partnership between operations<br />
and maintenance. It also lays the groundwork<br />
for a future integrated operations<br />
and maintenance work system.<br />
Optimize your Preventive<br />
Maintenance<br />
Preventive maintenance (PM) is often<br />
set up in a very ineffi cient way in many<br />
plants. It is typical to see that the PM
program is work order driven instead<br />
of route driven. Many PM tasks are still<br />
done while equipment is down because<br />
this was how it was set up, and no one<br />
has ever questioned whether this is still<br />
needed, or guard design prohibits onthe-run<br />
inspections, etc.<br />
Because the system is work order driven,<br />
the execution of PM tasks is often very<br />
ineffective. For example, a PM system<br />
that was recently analyzed revealed<br />
that inspection of six limit switches on a<br />
sludge press took one hour for an electrician<br />
every week. This was because the<br />
PM system was work order driven and<br />
issued one work order per inspection,<br />
and the inspection included travel time.<br />
A good inspection of six limit switches<br />
on the run in a route-driven system should<br />
not take more than fi ve minutes, and it<br />
could be integrated with mechanical inspections<br />
of the sludge press or done by<br />
an operator.<br />
Of course, all big system suppliers will<br />
tell you that their system can handle PM<br />
routes very effi ciently, but that is very seldom<br />
true. The route must be set up in a<br />
work order combining many tasks, which<br />
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of PM tasks. Obviously, this will result in<br />
much unnecessary duplication of work.<br />
On top of this, it is common to add operator<br />
inspections without removing the<br />
inspections now done by operators for<br />
PM tasks included in existing mechanical,<br />
electrical, and instrumentation inspections.<br />
What you can do?<br />
You must use a system that will allow you<br />
to compile all PM activities under each<br />
equipment number and print and/or<br />
electronically display route-based PM<br />
activities. When you have done this, it<br />
will be easy to decide what PM tasks you<br />
are going to keep, change, or eliminate.<br />
To truly optimize your total PM, you will<br />
benefi t greatly from professional training<br />
in smart look-, listen-, smell-, and touchtype<br />
inspections; inspection frequencies;<br />
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n Graph 1 describes the expected results, which have been similarly documented in many plants.<br />
With an elaborate analysis, you will not reach an optimum of PM costs. Results are quickly<br />
generated from organizing and doing the basics correctly, without complicated analyses.<br />
is better than in the above example but<br />
is still very ineffi cient for many reasons.<br />
It is also very common that separate<br />
PM systems are set up for mechanical,<br />
electrical, instrumentation, and lubrication<br />
inspections without any integration<br />
HIGHLIGHTS<br />
Christer Idhammar: “In many plants preventive<br />
maintenance is ineffi ciently set up”<br />
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and methodology to decide whether a<br />
PM task is valid or not, since it is sometimes<br />
more cost effective to operate until<br />
breakdown and prepare a corrective action<br />
when the breakdown occurs. When<br />
prioritizing “what” and “when” to per-<br />
form a PM task, I propose the following<br />
guidelines:<br />
• Do it while equipment is in normal<br />
operation.<br />
• If this is not possible, do it when<br />
equipment is shut down.<br />
If you follow this guide, more than 90%<br />
of all PM tasks can be done on the run,<br />
thus freeing up valuable hours during a<br />
shutdown.<br />
To determine who should perform a PM<br />
task, the following prioritization is suggested:<br />
• Operator<br />
• Maintenance area craftsperson<br />
• In-house maintenance specialist in,<br />
for example, vibration analysis<br />
• Outside expert in, for example, thermovision<br />
or X-ray.<br />
Following this principle will eliminate<br />
duplicate and unnecessary PM tasks.<br />
Total PM hours can be reduced by 50<br />
to 70%, and at the same time, you will<br />
improve your PM.<br />
When deciding how to do a PM task,<br />
you can easily overcomplicate it with<br />
an elaborate analysis. A better way<br />
of deciding is to use available standard<br />
documents describing what to do<br />
and why you do it. Using these standards<br />
can reduce the PM enhancement/<br />
implementation and training time by 30<br />
to 70%.
TRENDS IN PROCESS INDUSTRY MAINTENANCE<br />
HERMAN BAETS (BASF)<br />
MANAGER TECHNICAL GOVERNANCE<br />
It is hard to ignore BASF in<br />
Antwerp: 600 ha with 54 chemical<br />
installations for the production<br />
of mineral fertilisers, plastics,<br />
synthetic fi bres, basic chemicals<br />
and specialties. Herman Baets is<br />
one of the Managers Technical<br />
Governance and as such an inhouse<br />
consultant in maintenance.<br />
The company’s annual maintenance<br />
budget amounts to one hundred<br />
million euros. This is not surprising,<br />
as the installations together account for<br />
over 40,000 mechanical equipment<br />
items and as many control loops that<br />
all need attending to. “We have around<br />
900 in-house maintenance staff. My<br />
four colleagues and I mainly work on<br />
the elaboration and implementation of<br />
maintenance strategies. This involves the<br />
translation into practice of Risk Based<br />
Maintenance in its broadest form. The<br />
two priorities in maintenance, alongside<br />
costs, are “License to operate”, where<br />
the focus is on safety and the environment,<br />
and reliability. “License to operate”<br />
is concerned with compliance with<br />
legal requirements, which are situated<br />
mainly in the area of process and personal<br />
safety. Process safety is about environmental<br />
safety and the infl uence on<br />
society of our production facilities and<br />
the related processes. Personal safety is<br />
less visible to the outside world, but no<br />
less important. Our facilities operate 24<br />
hours a day, so that maintenance often<br />
has to be carried out online, with the associated<br />
risks and safety procedures.”<br />
Reliability, the second factor, is critical<br />
to ensure the continuous operation of<br />
our production facilities. Outage costs<br />
are high: our maintenance is therefore<br />
a mix of preventive and corrective maintenance<br />
with the focus on minimisation<br />
of failures.<br />
Radical change<br />
A few years ago BASF implemented the<br />
basis for the “Fit for the future” strategy.<br />
This has resulted in a radical change of<br />
the organisational structure. Baets: “We<br />
n Favourite workshops of Herman Baets:<br />
The Manufacturing Game, and Strategic<br />
Asset Management Workshop.<br />
used to have a strict separation between<br />
technology and production, and the<br />
maintenance process was mainly technology-oriented.<br />
Today, under global<br />
competitive pressure, other things need<br />
to be taken into account such as speed,<br />
effi ciency, effectiveness, and costs. This<br />
has led to the integration of technology<br />
and production. Our slogan is “Do the<br />
right things right”. Maintenance must<br />
be exactly right, and therefore also customised.<br />
We have evolved from a function-oriented<br />
organisation to a processoriented<br />
organisation, with a fundamentally<br />
changed organisation structure.<br />
Maintenance operations are primarily<br />
process driven and carried out<br />
by employees who are directly involved<br />
in the process. The “art for art’s sake”<br />
technique has been replaced by a more<br />
functional approach. Against this background,<br />
Baets has lately been working<br />
on the rollout of the work preparation<br />
and planning which should be completed<br />
by 1 January 2008. Next year<br />
we will focus on the support of asset<br />
managers. To date, the emphasis has<br />
been mainly on process fl ows, but from<br />
now on attention will be directed to a<br />
more fundamental approach to asset<br />
management. This will be based on the<br />
introduction of state-of-the-art methods in<br />
the area of “risk based maintenance”,<br />
professionalisation of maintenance plans<br />
and spare parts management…)<br />
HIGHLIGHTS<br />
Learn from others<br />
Baets is looking forward to Euromaintenance<br />
and considers it a must for every<br />
professional. “When you are in this line<br />
of work, you have to look around you<br />
to discover new developments and learn<br />
from the way in which others work. Maintenance<br />
has become a genuine science,<br />
including the associated theory. This<br />
science is a process of which you are<br />
also a part. If you are aware of this,<br />
a cross-disciplinary approach becomes<br />
possible. The theory is valid for all companies,<br />
but the implementation will differ.<br />
There is, however, a lot you can learn<br />
from companies in other industries by attending<br />
the workshops and through networking.<br />
You learn not only by picking<br />
up new insights from others, but also by<br />
receiving confi rmation of what you are<br />
doing yourself.”
photo: Jansen Pharmaceutica<br />
HIGHLIGHTS<br />
MAINTENANCE IN THE PHARMACEUTICAL INDUSTRY<br />
LUDO VAN EYNDE (JANSEN PHARMACEUTICA)<br />
SENIOR MAINTENANCE MANAGER<br />
Jansen Pharmaceutica is a leading<br />
international developer and<br />
producer of drugs. The company is<br />
part of Johnson & Johnson which<br />
has over 110,000 employees<br />
worldwide. In accurate processes<br />
such as the manufacture of drugs<br />
the exclusion of chance is vital.<br />
According to Senior Maintenance<br />
Manager Ludo van Eynde, this is<br />
one of the main priorities in his<br />
daily activities at the Beerse-based<br />
plant.<br />
n Jansen Pharmaceutica: availability with<br />
respect to balanced costs is a hot item in<br />
the pharmaceutical industries.<br />
Compose your personal<br />
Conference Program<br />
At Euromaintenance you are free to switch<br />
rooms. This allows you to attend the<br />
presentations that interest you most. In<br />
order to facilitate your choice, all conference<br />
presentations are identifi ed by type of industry<br />
and by background of the speaker.<br />
Topic concerning all industries<br />
Process Industry<br />
Manufacturing<br />
Heavy Duty<br />
Health & Food<br />
Infrastructure & Grids<br />
Power generation<br />
Facilities & Building maintenance<br />
16 Euromaintenance Journal, january 2008<br />
company is subject to<br />
the GMP regulations of the<br />
“Our<br />
US Food and Drug Administration”,<br />
says Van Eynde. “They impose<br />
rigorous requirements in the area<br />
of maintenance and the controlled implementation<br />
of maintenance activities.<br />
Change management is crucial in this<br />
respect. Maintenance may lead to unwanted<br />
changes. Our employees need<br />
to bear this constantly in mind, and must<br />
not only exercise caution in the actual<br />
maintenance but also carefully document<br />
the work carried out.”<br />
Greater fl eixibility required<br />
The pharmaceutics industry has in recent<br />
years come under pressure because of<br />
expired patents and rising research<br />
budgets. Conversion costs continue to<br />
rise and affect maintenance. Van Eynde:<br />
“Availability with respect to balanced<br />
costs is a hot item. The sector<br />
is also evolving towards rapid market<br />
launches with more SKUs. This requires<br />
greater fl exibility and effi ciency from the<br />
company. This trend is also becoming<br />
apparent in maintenance. That is why<br />
we have a matrix organisation structure<br />
with the system owners on the vertical<br />
axis and the process owners on the horizontal<br />
axis. Together with maintenance<br />
teams in production, this results in maximum<br />
synergy between production and<br />
maintenance. This did, however, require<br />
a change in culture.”<br />
One of Van Eynde’s key activities is the<br />
continual fine-tuning of maintenance<br />
processes and competence management.<br />
“We attach great importance to<br />
knowledge management. That is important<br />
when looking at the future. The availability<br />
of qualifi ed staff is worsening and<br />
appropriate measures need to be taken.<br />
Ludo Van Eynde: Euromaintenance 2008 allows you<br />
to keep up-to-date in the business and discover new<br />
developments in just three days time.<br />
Also the equipment continues to change.<br />
The life cycle of a machine does not coincide<br />
with that of the associated control<br />
electronics. As a result, the maintenance<br />
team constantly has to familiarise itself<br />
with new techniques, and maintainability<br />
is becoming increasingly diffi cult. Both issues<br />
are major challenges for the future.<br />
The same applies for the further rollout of<br />
ERP systems on the shop fl oor.”<br />
Networking function<br />
Van Eynde is enthusiastic about Euromaintenance<br />
2008: “It allows you to keep upto-date<br />
in the business and discover new<br />
developments in just three days time.<br />
Moreover, you come across interesting<br />
proven technology that allows for time<br />
savings. Another important element is<br />
the networking function. Euromaintenance<br />
is not to be missed, and this time<br />
it has the added advantage that one can<br />
share knowledge and experience close to<br />
home. My short list includes mainly cases<br />
on competence management and avoidance<br />
of chance in systems. I am confi dent<br />
I will not be disappointed.
HIGHLIGHTS<br />
MAINTENANCE TRENDS IN THE FOOD INDUSTRY<br />
ROLAND NYSSEN (KRAFT FOODS)<br />
MANAGER GLOBAL UTILITIES&MAINTENANCE<br />
For Roland Nyssen it is clear that<br />
no self-respecting maintenance<br />
manager can afford to miss<br />
Euromaintenance. “It offers<br />
an attractive programme of<br />
lectures and workshops on the<br />
latest maintenance trends and<br />
developments.” Roland Nyssen<br />
works for Kraft Foods in Namur<br />
as Manager Global Utilities &<br />
Maintenance for Western and<br />
Eastern Europe, the Middle East<br />
and Africa.<br />
Kraft Foods is known worldwide for<br />
its chocolate, biscuits, dairy products,<br />
snacks, and coffee, with leading<br />
brand names such as Lu, Toblerone,<br />
Philadelphia and Jacobs. The company<br />
is active in 150 countries, and employs<br />
over 94,000 people in 174 plants. “Food<br />
production is subject to rigorous requirements,”<br />
says Nyssen. “Food safety al-<br />
be resistant to moisture and heat.”<br />
Availability & Reliability<br />
Kraft’s market has signifi cantly changed<br />
in recent years. Nyssen: “The quality and<br />
the traceability of raw materials have<br />
grown in importance, and there is also a<br />
greater variety in products and packaging.<br />
Maintenance responds to this with<br />
techniques that ensure higher availability<br />
and reliability of the production lines. The<br />
issue has become so complex that it can<br />
no longer be solved locally. My job, too,<br />
has evolved to one that is fully integrated<br />
into a worldwide group of maintenance<br />
experts. Also the implementation of the<br />
maintenance activities has changed and<br />
is now part of the work of the production<br />
teams. The increased commitment<br />
of employees on the production line in<br />
production and maintenance is the result<br />
of an intensive consultation and training<br />
process. The outcome is that continual improvement<br />
has now become part of the<br />
natural behaviour of employees.” Nyssen<br />
is currently in charge of the European<br />
benchmarking team. Launched three<br />
years ago, the fi rst phase of the benchmarking<br />
process is now completed and<br />
has already generated savings of several<br />
million euros through best practices, organisational<br />
changes and accelerated<br />
implementation of maintenance projects.<br />
Energy savings and sustainability will be<br />
the major challenges for maintenance<br />
teams in the near future. More than ever<br />
the focus needs to be on continual improvement<br />
and analysis to ensure optimum<br />
availability of the production lines.<br />
A change in mindset is needed as well.<br />
Roland Nyssen: Participating ‘because there is<br />
still room for improvement in our company’<br />
ways comes fi rst at Kraft. Strict hygiene<br />
standards must be observed during maintenance,<br />
and GMP and HACCP rules<br />
strictly adhered to. We are very selective<br />
in our choice of materials to ensure that<br />
they are fi t for use. Not only because of<br />
the health aspects, but they also need to<br />
Managers worldwide should see maintenance,<br />
not as a necessary evil, but as<br />
a prerequisite to improve the effi ciency<br />
of the production facility.”<br />
Room for improvement<br />
Nyssen is interested above all in the<br />
Euromaintenance workshops on benchmarking<br />
and lean maintenance. “I will<br />
certainly participate in those because I<br />
think there is still room for improvement<br />
in our company. There are, of course,<br />
many more interesting subjects. I think<br />
visitors will fi nd more of them than they<br />
can imagine. Euromaintenance is an excellent<br />
opportunity to listen thoroughly<br />
fi rst and then act accordingly in your<br />
day-to-day work”
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Tuesday 8 April 2008<br />
CONFERENCE WORKSHOPS<br />
Strategic Asset Management<br />
Room 1 Language: ENG Translation ENG-FR: Yes 09h00-17h15<br />
A Strategic Asset Management Model: Determination of Corporate Level Strategy for Physical Assets - Kari Komonen - Chief Research Scientist - VTT - Finland<br />
Value and Risk Based Asset Management - John S.Mitchell - Value Advocate - Meridium, Inc. - United States<br />
The Management of Technical Assets - Jan Frånlund - Managing Director - SAMI Europe AB - Sweden<br />
Maintenance Strategy Dynamics - Liliane Pintelon - Professor - KULeuven-CIB – Belgium and Kumar Pinjala - GroepT - Belgium<br />
Identifi cation of Optimal Maintenance Strategy Mixes for Small and Medium Enterprises (SME) - Cord-Philipp Winter – Researcher - Research Institute for Operations<br />
Management – <strong>Germany</strong> and Bert Lorenz - Head of competence center maintenance management - Research Institute for Operations Management - <strong>Germany</strong><br />
Future service concepts as a strategic choice for machinery manufacturer - Helena Kortelainen - Technology Manager - VTT - Finland<br />
Business Process Based Mapping Of Asset Management Maturity - Wayne Reed, SKF Reliability Systems, Cyprus<br />
Role of performance measurement in engineering asset management - Aditya Parida - Assistant professor - Luleå University of Technology - Sweden<br />
Asset Management: Some key aspects of knowledge management to improve asset management strategy - Jack Huggett - Principal consultant -The Woodhouse<br />
Partnership Ltd - UK<br />
A dynamic platform for e-maintenance upgrade within a three-layer operation integration - Aitor Arnaiz - Head of Unit. Researcher - Fundación Tekniker – Spain<br />
Erkki Jantunen - VTT – Finland<br />
A simulation model based decision support for spare parts policy defi nition in a multi-echelon structure - Macchi Marco - Researcher - Politechnico di Milan - Italy<br />
A maintenance management framework: a practical view - Adolfo Crespo Márquez - Associate Professor - School of Engineering, Sevilla University - Spain<br />
Condition Monitoring<br />
Room 2 Language: ENG Translation ENG-FR: Yes 09h00-12h30<br />
More information on p. 31 - Animated by Thomas J. Murphy - Chartered Engineer - Reliability Team Ltd - UK<br />
Education in Maintenance throughout the world<br />
Room 2 Language: ENG + FR Translation ENG-FR: Yes 13h45-17h15<br />
The maintenance education system in France - Claude Pichot - AFIM - France<br />
n Overview of the recognised professions and diplomas in maintenance<br />
n The number of graduating students and other statistics<br />
The Maintenance Education Consortium in the Netherlands - Speaker to be confi rmed<br />
n Set-up and objectives of the cooperation between the different schools, universities and training centres<br />
n How to create a better image for maintenance and attract more students?<br />
Education in Maintenance at the University of Toronto within the Centre for Maintenance Optimization and Reliability Engineering (C-MORE) - Prof. Andrew<br />
Jardine - University of Toronto - Canada<br />
n Undergraduate education course (Reliability and Maintainability Engineering)<br />
n Post graduate education courses (Engineering Maintenance Management and Reliability)<br />
n Industry Guided Real-World Research for Optimal Asset Management<br />
n Funding for research in maintenance from industry and government<br />
20 years experience with postgraduate off campus learning in maintenance and reliability engineering - Prof. Ray Beebe - Monash University - Australia<br />
n The content of the programme and subjects of study<br />
n The benefi ts to themselves and their company of formal postgraduate study in studying in maintenance and reliability engineering<br />
n Future developments in off campus learning<br />
Maintenance & Safety<br />
Room 3 Language: FR + ENG Translation ENG-FR: Yes 09h00-12h30<br />
Professional diseases and accidents in maintenance - Claude Pichot - Gérard Neyret - AFIM - France<br />
Detailed presentation of the statistics made by the AFIM since 1999. The analyses shows very concerning fi gures on the health and safety situation of maintenance people:<br />
n a 3 times higher frequency of accidents compared to the national average<br />
n a 6 times higher frequency of professional diseases<br />
n a 8 times higher frequency of mortality<br />
Best practices in Shut-down and Turnarround Safety - Georges Madessis - HSE & Manufacturing Excellence Manager - Ineos - Belgium<br />
Handling the human factor in Safety - Jop Groeneweg - Assistant professor and Project Manager Human Error at the Centre for Safety research - Leiden University - The Netherlands<br />
n How to eliminate the human factor in the accident causation process?<br />
n Tripod - Principled basis for accident prevention<br />
n Accident investigation tools<br />
Euromaintenance Journal, January 2008<br />
19
CONFERENCE WORKSHOPS<br />
In command of the maintenance budget<br />
Room 3 Language: FR Translation FR - ENG: Yes 13h45-17h15<br />
Benchmark and Action Plan for the economic control of maintenance - Yves Lavina - Proconseil - France<br />
n Principles of assessment: respect of the maintenance basics<br />
n Method of the 12 ratios (Diagnostic)<br />
n Generation of the progress plan – Strategic data<br />
Industrial application of the method: Experiences of BAXTER and CATERPILLAR - Daniel Vandendaul - Engineering & Maintenance Manager – Baxter Lessines – Belgium and<br />
Pasquale Sinapi - Maintenance Manager (retired) – Caterpillar - Belgium<br />
n Key fi nancial ratios of maintenance organisations and signifi cant ratios<br />
n Progress plan and maintenance strategy derived from the benchmark<br />
n Evolution of attitudes and behaviour in relation to maintenance<br />
How to reduce maintenance budgets without additional risks? - Celso de Azevedo - Assetsman - France<br />
n How to quantify risks of failure and shutdown?<br />
n How to compare them with the costs necessary to avoid them?<br />
n How to transform them into economic indicators capable of demonstrating to Management that “what doesn’t cost much today could cost dearly tomorrow?”<br />
Operator Based Maintenance & Optimization of Preventive Maintenance<br />
Room 4 Language: ENG Translation ENG-FR: No 09h00-12h30<br />
More information on p. 12 - Animated by Christer Idhammar - President - IDCON, INC - United States<br />
Maintenance & Reliability Engineering Plant Optimization<br />
Room 4 Language: ENG Translation FR - ENG: No 13h45-17h15<br />
PMO - Plant Maintenance Optimization - Maintenance Analysis of the Future - Steve Turner - Professional engineer - OMCS International - Australia<br />
n How to escape from the vicious Cycle of Reactive Maintenance?<br />
n Reliability engineering – The 9 steps of the PM Optimisation methodology<br />
n Differences between PMO and RCM: when to apply PMO and when to apply RCM<br />
The logic of Reliability – How to set up an effective Predictive Maintenance Programme - Andy Page - Allied Reliability - US<br />
n How to start a successful PdM programme from scratch<br />
n How to improve your PdM programme and how to focus on the basic business aspect of PdM<br />
n The four essential questions that must be answered to drive continuous improvement<br />
VDM - the Value Driven Maintenance experience<br />
Room 5 Language: ENG Translation ENG-FR: No 09h00-12h30<br />
More information on p. 31 - Animated by Guy Delahay & Peter Heerwegh - Mainnovation – The Netherlands<br />
Lean Maintenance<br />
Room 5 Language: ENG Translation FR - ENG: No 13h45-17h15<br />
More information on p. 33 - Animated by Peter Willmott - Willmott Solutions – UK and Denis Mc Carthy - DAK Consulting - UK<br />
The Manufacturing Game<br />
Room 6 Language: ENG Translation ENG-FR: No 09h00-17h15<br />
More information on p. 32 - Animated by Andrew Fraser - Reliable Manufacturing - UK<br />
SMRP - EFNMS Benchmarking workshop<br />
Room 7 Language: ENG Translation FR - ENG: No 09h00-17h15<br />
More information on p. 34 - Facilitated by the SMRP Best Practice Committee and EFNMS Maintenance Benchmarking Committee – US/EU<br />
Real time data for Maintenance<br />
Room 8 Language: ENG Translation ENG-FR: No 09h00-12h30<br />
More information on p. 33 - Facilitated by the OPC foundation<br />
Shut-Down & Turnaround Management<br />
Room 8 Language: ENG Translation FR - ENG: No 13h45-17h15<br />
More information on p. 9 - Animated by Kris Bakelants - PDM-Profs for Industry – Belgium and Werner Van Acker – Stork Asset Management Solutions - Belgium<br />
20 Euromaintenance Journal, January 2008
Wednesday 9 April 2008<br />
CONFERENCE PROGRAM<br />
Excellence in Maintenance and Asset Performance Room 1<br />
Time Presentation Speakers<br />
09h00-09h45 A Strategic Asset Management Model: A framework of a plant level model for strategic<br />
choices and actions<br />
n How to make plant level strategic analyses<br />
n Determination of strategic choices.<br />
n Guidelines to determine optimal asset performance and development actions including investments,<br />
modernisations, replacements and maintenance actions.<br />
09h45-10h30 Maintenance : from Cost Center to Profi t Center<br />
n How to align maintenance strategies to business objectives.<br />
n How to calculate the contribution of maintenance to EVA ( NPV and IRR of preventive maintenance ).<br />
n How to use fi eld data for weibull analysis and continuous improvement.<br />
11h00-11h45 Continuous improvement of the maintenance business process (original title: Developing<br />
and implementing preventive maintenance and inspection plans through TPM, RBI and<br />
RCM)<br />
n How to implement TPM philosophy in chemical industry.<br />
n How to defi ne and measure OEE in chemical industry.<br />
n How to use RBI and RCM to defi ne maintenance and inspection plans.<br />
11h45-12h30 Strategic Asset Management, contributing to a sustainable future<br />
n How to prompte maintenance as a contributor to profi tability.<br />
n How to ensure maintenance is considered by senior managers.<br />
n How to develop a Strategy that is appropiate and cost effective.<br />
13h45-14h30 How to set up a zero based maintenance budget<br />
n Which are the different aspects of maintenance costs. the indirect versus the direct maintenance cost.<br />
n Which cost structure can we use in maintenance as base for a found maintenance budget.<br />
n How to budget zero based the maintenance cost? A practical step by step method.<br />
14h30-15h15 Finally grip on Maintenance performance<br />
n If you think World Class Maintenance or Lean Maintenance is the answer, what is actually the question?<br />
n How to derive a maintenance strategy that is really adding value to your company’s business?<br />
n How to determine what core competencies have to be improved, how are they linked to the strategy and your<br />
KPIs? How to achieve continuous improvement in Maintenance?<br />
15h45-16h30 Piloting maintenance towards excellence in a multiple site environment<br />
n How to make agree an organisation spread in a lot of different sites on a common strategy<br />
n How to determine a global vision on maintenance in order to set priorities<br />
n How to direct a maintenance organisation towards excellence<br />
16h30-17h15 The Future of Asset Management<br />
n Overview of different idea’s and scenario’s of the future for maintenance development.<br />
n Get an insight into the challenges we will face in the future.<br />
n A number of no-regret development options.<br />
Kari Komonen - Chief research scientist, PhD<br />
- VTT - Finland<br />
Stefan Snokx - Maintenance manager - Hansen<br />
Transmissions international - Belgium<br />
Johan Luyck - Maintenance Manager Limburg<br />
Sites - Tessenderlo Group - Belgium<br />
John P. Coleman - Maintenance Engineer<br />
- Aughinish Alumina Ltd - Ireland<br />
Koen Kennis - Managing Director - Stork Asset<br />
Management Solutions - Belgium<br />
Boosting Performance of Maintenance people Room 2<br />
(Skills development, Training, Knowledge Management, Safety, Health, ...)<br />
Time Presentation Speakers<br />
09h00-09h45 Reliability – Beyond the Power of the Workforce<br />
n The top 6 obstacles to reliability.<br />
n 14 points to ensure a sustainable reliability improvement program.<br />
n This presentation will provide a higher level view and change the way you think about your maintenance and<br />
reliability improvement programs.<br />
09h45-10h30 Building an effective Reliability- or Maintenance Engineering Function<br />
n How to fi ll in the role of an effective R&ME function.<br />
n How to select a reliability or maintenance engineer with maximum chance of success.<br />
n How to make sure your reliability or maintenance engineer will really create value for your organisation.<br />
11h00-11h45 Managing Human Error in Maintenance.<br />
n Why Human error is increasingly becoming the single most important challenge facing Maintenance Managers.<br />
n The physiological and psychological factors that lead to human error, and why human error is inevitable.<br />
n Person, Team, Task, and Organisational measures for reducing the risks of human error.<br />
Guy Delahay - Managing Partner - Mainnovation<br />
- Netherlands<br />
Bertrand Bernard - Maintenance Manager - Air<br />
Liquide - France<br />
Harry Van Breen - Risk Manager - Continuon<br />
- Netherlands<br />
Terrence OHanlon - CMRP - Reliabilityweb.com<br />
- United States<br />
Ron Vonk - Worldwide Maintenance Practice<br />
Leader - Kepner-Tregoe - Netherlands<br />
Alexander (Sandy) Dunn - Director - Assetivity Pty<br />
Ltd - Australia<br />
Consultancy Production site Research or Academic institution (Maintenance) Services (Maintenance) Supplies Organisation<br />
Language<br />
E 4<br />
E 4<br />
E 4<br />
E 4<br />
E 4<br />
E 4<br />
F 4<br />
E 4<br />
Language<br />
E 4<br />
E 4<br />
E 4<br />
Euromaintenance Journal, January 2008<br />
Translation ENG - FR<br />
Translation ENG - FR<br />
21
CONFERENCE PROGRAM<br />
Boosting Performance of Maintenance people Room 2<br />
(Skills development, Training, Knowledge Management, Safety, Health, ...)<br />
When Presentation Speakers<br />
11h45-12h30 How to boost people performance and become a leader in Maintenance reliability<br />
n How to boost people performance and become a leader in Maintenance reliability.<br />
n How skill development can boost the performance in Maintenance?<br />
n How knowledge management systems contribute to world class Maintenance?<br />
13h45-14h30 How to Fight the Maintenance Crisis<br />
n How to overcome the stigma of the maintenance profession.<br />
n How to get more support from company leadership.<br />
n How to leverage community and business support organizations to advance maintenance performance.<br />
14h30-15h15 How to manage and maintain the competence of technical staff.<br />
n Design and practical implementation of an (individualized) competence management system.<br />
n How to meet a company’s resource and expertise requirements taking into account the expectations of<br />
individuals so as to assure and improve the quality of the expected service.<br />
n One example of investment in human capital.<br />
15h45-16h30 Solving the People Puzzle in Asset Reliability Improvement<br />
n Overview of the Systematic Approach to Training (SAT Model).<br />
n Assessment of the current level of knowledge and skills for new hires, incumbent workers, and contract<br />
maintenance and operations personnel.<br />
n Case histories with the tremendous progress several companies have made.<br />
16h30-17h15 Validate your competence in maintenance<br />
n How to validate the competence in maintenance.<br />
n How to being able to achieve the EFNMS Certifi cate for maintenance professionals.<br />
n How to use the cost effective computerised system for validation of maintenance competence.<br />
Topic concerning all industries<br />
22 Euromaintenance Journal, January 2008<br />
Process Industry Manufacturing Heavy Duty Health & Food Infrastructure & Grids<br />
Herman Aerts - Plant Availability & QC & CDT<br />
Manager - Borealis Belgium - Belgium<br />
Joel Leonard - Maintenance Evangelist - MPACT<br />
Learning Center - United States<br />
Rudi De Keer - HR Business Partner - Elia System<br />
Operator - Belgium<br />
Michael Snider - CEO - Universal Technologies<br />
Compagnies - United States<br />
Jan Franlund - Chairman of EFNMS ECC - UTEK<br />
- Sweden<br />
Contracting & Outsourcing Room 3<br />
When Presentation Speakers<br />
09h00-09h45 Selecting the right outsourcing strategy<br />
n How to select the right mix of outsourcing strategies.<br />
n The importance of having clear goals and KPI’s in outsourcing.<br />
n Avoiding the bears on the road to outsourcing.<br />
09h45-10h30 The contracting & outsourcing process<br />
n Ways to succesfull outsourcing.<br />
n Key topics in contracts.<br />
n Internal and external management.<br />
11h00-11h45 Partnering for improved electric motor reliability<br />
n In order to increase reliability and reduce TCO you have to defi ne your reliability expectations.<br />
n You have to assure yourself that your electric motor rewind shop can meet those expectations.<br />
n A change of behavior is necessary and possible.<br />
11h45-12h30 Optimization and replacement of material handling fl eet at SKODA AUTO<br />
n How to deal with the optimization of handling equipment fl eet.<br />
n How to set up replacement system of large fl eet.<br />
n How to cut cost of handling equipment maintenance.<br />
13h45-14h30 The maintenance outsourcing market in France: evolution and prospects… …from<br />
subcontracting to partnership<br />
n How supply should pull demand - How should providers guarantee the quality requirements - How to choose<br />
from competitive offers.<br />
n How to defi ne and achieve common goals. How to measure and monitor the required performance.<br />
n How to draft a maintenance contract with respect to the possible choices: obligations of means and/or<br />
obligations of result?<br />
14h30-15h15 The actual developments in the supply chain of Maintenance Services in the Netherlands<br />
n What the differences and similarities are comparing your own situation with the Netherlands.<br />
n How to improve the organisation of the service supply chain in your region or country.<br />
n How to address the Critical Success Factors.<br />
15h45-16h30 Boliden Harjavalta Copper: Networking to Improve Financial and Operational Metrics<br />
n Prerequisites for successful partnership.<br />
n How to achieve common goals in Production & Maintenance.<br />
n Transition Management & Culture Change - Best Practices in Maintenance - Strategic Targets & KPI’s<br />
Martin Van den Hout - Sr. Managing Consultant<br />
- Egemin Vadeo - Netherlands<br />
Language<br />
E 4<br />
E 4<br />
F 4<br />
E 4<br />
E 4<br />
Language<br />
E 4<br />
Kris Smet - partner - solvint - Belgium E 4<br />
Fredrik Fränding - Business development manager<br />
- SKF - United States<br />
Mark Zawadzki - Corporate Reliability Engineer<br />
Motors & Drives - International Paper<br />
Tomas Hladik - Project Manager - Logio - Czech<br />
Republic - Martin Kment - Partner - LOGIO<br />
Jean-Claude Francastel - Retired - Now : AFIM’s<br />
delegate (volunteer activity) - AFIM (Association<br />
Française des Ingénieurs et responsables de<br />
Maintenance) - France<br />
Herbert Daan - Chairman - SUTO (NVDO Section)<br />
- Netherlands<br />
Pertti Kukkola - Senior Consultant - ABB Oy,<br />
Service - Finland<br />
E 4<br />
E 4<br />
F 4<br />
E 4<br />
E 4<br />
Translation ENG - FR<br />
Translation ENG - FR<br />
Power generation Facilities & Building maintenance
16h30-17h15 A maintenance joint venture: The winning approach<br />
n How to set up a maintenance joint-venture?<br />
n What are the differences of a maintenance joint venture compared to outsourcing?<br />
n Why is this set up attractive for both partners?<br />
CONFERENCE PROGRAM<br />
Contracting & Outsourcing Room 3<br />
When Presentation Speakers<br />
Peter Decaigny - Maintenance Manager - Siemens<br />
- Belgium<br />
Reliability Engineering & Condition Monitoring Room 4<br />
(6 Sigma, RCM, Design out maintenance, PDM, Ultrasound analysis,<br />
Oil analyses, Vibration analyses, Infra Red analyses, NDA, ...)<br />
When Presentation Speakers<br />
09h00-09h45 The RCM route to world class maintenance - a case study<br />
n How to use the RCM approach in a very effective way that minimises the time and overhead required to carry<br />
out the analysis.<br />
n How to use the results of the RCM study as the key to the selection of the most appropriate maintenance<br />
approach for a particular asset and to ensure the most cost-effective use of maintenance resources.<br />
n How to identify the assets and components that justify the application of condition monitoring techniques so<br />
that they can be applied at minimal cost with maximum benefi t.<br />
09h45-10h30 Managing a successful condition monitoring program<br />
n How to start a new condition monitoring program; deciding which machines to monitoring and which<br />
technologies to implement<br />
n How to improve an existing condition monitoring program.<br />
n How to document the benefi ts of your condition monitoring program to ensure its longevity.<br />
11h00-11h45 Strategies for an Effective Airborne Ultrasound Program<br />
n How to goal set and measure results while understanding the keys to an effective ultrasound strategy.<br />
n How to ... select the right people to champion the program and ensure long term success.<br />
n Where to ... use ultrasound testing to achieve the most profi t from the technology and program.<br />
11h45-12h30 Maintenance optimisation by executing a well designed vibration analysis program - Case<br />
De lijn (Tram & Trolleybus)<br />
n How to fi nd the best practice in maintenance in order to reduce the total maintenance costs and to keep the<br />
trams in services by knowing their condition.<br />
n The manufacturer of the machinery is not responsible for the maintenance costs. He will propose a<br />
recommendation based on his viewpoint. Check this recommendation.<br />
n How to fi nd the best tools in order to get a reliable vibration analysis.<br />
Royston Davis - Director - MPI Limited - United<br />
Kingdom<br />
Mike Deakin - Director - Proviso Systems Limited<br />
Jason Tranter - Managing Director - Mobius<br />
Institute - Australia<br />
Allan Rienstra - General Manager - SDT North<br />
America - Canada<br />
Patrick Debeuf - Manager tram & trolleybus - De<br />
Lijn - Belgium<br />
Ruben Simoens - Maintenance Consultant<br />
- Coservices<br />
Pump & Compressor Maintenance Room 4<br />
When Presentation Speakers<br />
13h45-14h30 Optimising maintenance of centrifugal pumps using condition monitoring<br />
n How to use expedient methods of fl ow and pressure measurement.<br />
n How to use several methods of performance condition monitoring.<br />
n How to optimise overhaul based on minimising wasted energy and greenhouse emissions (free software<br />
application will be provided).<br />
14h30-15h15 Mission impossible: repair an exploded centrifugal compressor<br />
n Is it possible to weld a cast iron casing that was ripped apart by an explosion?<br />
n How sharing knowledges between customers OEM’s and maintenance companies can force a innovative<br />
breaktrough.<br />
n How to improve availability and decrease maintenance cost of Heavy Duty equipment.<br />
15h45-16h30 MTBR improvement of rotating equipment<br />
n People will learn with real examples/ cases how MTBR of rotating equipment can be improved.<br />
n With some of the reliability fi gures they can do some bench marking with their own company.<br />
n The possibilities of some new technologies of mechanical seals will be presented.<br />
16h30-17h15 Sharing of experience in maintenance of turbine machinery<br />
n Fault detection, repair technologies, retro-fi tting and traceability<br />
n Revamping of a AEG Kanis turbine<br />
n Maintenance of a Solar Centaur gas turbine : major defaults ans repairs<br />
Ray Beebe - Senior Lecturer/Postgrad coordinator<br />
- Monash University - Australia<br />
Wim Schelfaut - Chief Operationg Offi cer<br />
- Maintenance Partners nv - Belgium<br />
Jan Elen - Regional Alliances Coordinator -<br />
Flowserve - Netherlands<br />
Jacques Demeuleneire - Commercial manager<br />
– Spie – France<br />
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CONFERENCE PROGRAM<br />
Best Practices in Planning and Scheduling Shutdowns & Turnarounds Room 4<br />
When Presentation Speakers<br />
09h00-09h45 Optimizing turnarounds to optimize plant performance<br />
n How to defi ne the plant presmises for a turnaround.<br />
n How to follow up premises - scoping- preparation- contracting and execution of turnarounds.<br />
n Other lessons learned.<br />
09h45-10h30 Planning and scheduling a shut down in SAP R3<br />
n How to work out a correct planning of a job in SAP, what is the basic concept of a good planning. How to<br />
schedule in SAP and how to prepare your permits in SAP.<br />
n How cockpits are the key of succes to work out a detailled workplanning and scheduling in SAP. How you can<br />
save time with the help of cockpits.<br />
n What are tips and trics to work out a planning of a shutdown of a chemical plant directly into SAP, including<br />
permits.<br />
11h00-11h45 Integration of new projects during a maintenance shut down<br />
n How to integrate projects in a shutdownplanning.<br />
n How to make workpreparations for Tie In activities.<br />
n How to follow up Tie Ins during a shut down.<br />
11h45-12h30 Experiences from the planning and implementation of a shutdown in the UNIPETROL, a.s.<br />
group<br />
n How to coordinate preparation activities.<br />
n Manage risks of shutdown.<br />
n Coordinate scheduling of contractors and best practices.<br />
Topic concerning all industries<br />
24 Euromaintenance Journal, January 2008<br />
Process Industry Manufacturing Heavy Duty Health & Food Infrastructure & Grids<br />
Jac Weggen - Manager Turnarounds - Essent<br />
- Netherlands<br />
Marc De Kerf - Maintenance Manager - BASF<br />
Antwerp - Belgium<br />
Kris Bakelants - Technical Manager - PDM-Profs<br />
for Industry - Belgium<br />
Jiri Poloucek - project manager - UNIPETROL, .a.s.<br />
- Czech Republic<br />
Risk Based Maintenance Strategies & Concepts Room 5<br />
When Presentation Speakers<br />
13h45-14h30 Management of the FAC riks for the fossil fi red power plants at Electrabel<br />
n What is FAC? Can we avoid or minimize it?<br />
n What can we do to monitor the situation in plants?<br />
n What is done within the organisation to improve safety and reliability?<br />
14h30-15h15 Maintenance process related to Risks Management and/or Competitiveness Enhancement<br />
n How various types of maintenance tasks make it possible to act on the maintenance objectives.<br />
n How to distinguish between offensive approaches to increase the competitiveness,and defensive approaches to<br />
ensure safety and to control environmental risks.<br />
n A classifi cation of maintenance methods according to their effects on risks and/or competitiveness.<br />
15h45-16h30 A risk based approach to electricity distribution system asset management<br />
n Challenges related to different aspects of risk in electricity distribution systems.<br />
n How risk assessment can be used when establishing maintenance and reinvestment strategies.<br />
n Methods used to get insight into how maintenance and reinvestment strategies affect company risk exposure.<br />
16h30-17h15 Variation of Results when Using Risk-based Principles for Decision-making in Maintenance<br />
n How to apply risk-based techniques in maintenance.<br />
n Learn the benefi ts of using risk-based methodologies in maintenance.<br />
n What are the benefi ts and disadvantages of using a risk-based approach in maintenance.<br />
Charles Laire - Technology Manager - Laborelec<br />
- Belgium<br />
Antoine Despujols - Senior Research Engineer<br />
- Electricité de France (EDF) - France<br />
Dag Eirik Nordgaard - Research Scientist and<br />
currently a Phd candidate - SINTEF Energy<br />
Research and Norwegian University of Science<br />
and Technology (NTNU) - Norway<br />
Jacobus Visser - Professor - University of Pretoria<br />
- South Africa - Dennis Fisher - Engineer - Sasol<br />
E-maintenance (EAM, CMMS, software tools, Room 6<br />
hardware solutions, remote maintenance)<br />
When Presentation Speakers<br />
09h00-09h45 From Implementation to Go Live – eliminating paper in the pharmaceutical industry.<br />
(Implementation and validation of a compliant fully electronic Computerised Calibration<br />
and Maintenance Management System in a heavily regulated environment.)<br />
n How to identify the critical risks associated with going live with an electronic system in a heavily regulated<br />
industry.<br />
n How to validate a CMMS for the pharma world.<br />
n The diffi culties and opportunities using a fully electronic CMMS.<br />
09h45-10h30 Data driven continuous improvement of maintenance processes<br />
n How to manage large amounts of master and/or transactional data.<br />
n Use data to look for points of improvement.<br />
n Use data to report/support the improvement.<br />
Catherine Sheehy - Maintenance Systems<br />
Engineer - GE Healthcare - Ireland<br />
Bart Segers - Information coordinator - Janssen<br />
Pharmaceutica - Belgium<br />
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11h00-11h45 CMMS, a TPM coaching tool<br />
n How to engage, involve and better coordinate maintenance and production departments on the basis of<br />
common TPM indicators.<br />
n How to enhance the operation of a CMMS with complementary modules such as TPM.<br />
n How can the maintenance department contribute to the production improvement process through TPM<br />
monitored on the CMMS.<br />
11h45-12h30 Challenges Implementation of integrated Operations in the offshore industry<br />
n How to use modern information and communication technologies to exploit real time data to optimise<br />
operations?<br />
n The large income/cost savings potential of Integrated Operations<br />
n The technical, human and organisational challenges in realising the full potential of integrated operations.<br />
13h45-14h30 Implementation of a Global Maintenance System in all sites of General Motors<br />
n What have we done to roll out a standard CMMS and why?<br />
n How did we approach it and where are we now?<br />
n What are we going to do and what have we learned?<br />
14h30-15h15 A dynamic platform for e-maintenance upgrade within a three-layer operation integration.<br />
n How to integrate technologies with existing legacy systems.<br />
n How to leverage the maintenance management with CBM and PdM strategies.<br />
n What technologies will likely be fully incorporated in few years into the maintenance bussiness.<br />
15h45-16h30 Using Variable Speed Drive data for Condition Monitoring<br />
n How to improve diagnostic capability with drive-supplied data.<br />
n What information can be gained without any hardware investments.<br />
n How the additional data can be analyzed.<br />
CONFERENCE PROGRAM<br />
E-maintenance (EAM, CMMS, software tools, Room 6<br />
hardware solutions, remote maintenance)<br />
When Presentation Speakers<br />
16h30-17h15 Wireless Condition Monitoring<br />
n How to make use of new technology that enables data acquisition and sharing of real-time information.<br />
Ubiquitous, low-cost sensors operating over a plant-wide wireless network representing a step change for<br />
condition monitoring systems.<br />
n How to reduce the cost of installation.<br />
n How to make use of data reduction techniques.<br />
Thursday 10 April 2008<br />
Eric Maniez - Responsable méthodes maintenance<br />
- Valeo - France<br />
Cesari Jean Philippe - Responsable commercial<br />
- CARL International<br />
Gjermund Våge - Principal consultant - Det Norske<br />
Veritas AS - Norway<br />
Leendert Kuypers - European Coordinator<br />
Maintenance - General Motors Belgium N.V.<br />
- Belgium<br />
Aitor Arnaiz - Head of Unit. Researcher -<br />
Fundación Tekniker - Spain<br />
Michal Orkisz - Principal Scientist - ABB Sp. z<br />
o.o. - Poland<br />
Stuart Courtney - Senior Applications Engineer<br />
- SKF Reliability Systems - United States<br />
Stefan Svensson - Project Manager Wireless &<br />
Mobility research coordination - ABB<br />
Best practices in Maintenance Execution, Planning & Scheduling Room 1<br />
When Presentation Speakers<br />
09h00-09h45 Moving from a Repair-focused to a Reliability-focused Culture<br />
n The challenges in moving from a repair-focused to a reliability-focused organisation.<br />
n Five areas to focus on in order to increase the chances of success in changing organisational culture.<br />
n What can YOU do to assist the transition to a reliability-focused organisation.<br />
09h45-10h30 How to construct an effective maintenance plan<br />
n How to convert maintenance analysis results into a workable maintenance plan for an equipment system.<br />
n How to streamline maintenance activities over the short and long-term horizon to balance workload, resources<br />
and production requirements.<br />
n How to use shop fl oor feedback to sustain the effectiveness and integrity of the maintenance plan in a robust<br />
manner.<br />
11h00-11h45 Best practices for improving the Maintenance Management Effi ciency by the use of SAP cockpits<br />
n How to get the maximum return out of your SAP R3 investment project<br />
n How to save money by simplifying the use of SAP for a large user community with different functions within<br />
the cockpit network best practice tool<br />
n How you can improve the effi ciency of your maintenance work order processes at large production sites<br />
11h45-12h30 When do I change from centralized- to de-centralized maintenance or visa versa and how<br />
do I calculate the necessary manpower?<br />
n Facts and Figures are the guidelines to the right decision.<br />
n When is the time right to reorganise your maintenance organisation.<br />
n Improve the relationship between Production and Maintenance.<br />
Alexander (Sandy) Dunn - Director - Assetivity Pty<br />
Ltd - Australia<br />
Dave Porrill - Engineering Consultant - Eli Lilly and<br />
Company Ltd - United Kingdom<br />
Michel Philippe - Technical Governance - BASF<br />
Antwerp - Belgium<br />
Bart De Bleser - General Manager - Produnity<br />
Service - Belgium<br />
Consultancy Production site Research or Academic institution (Maintenance) Services (Maintenance) Supplies Organisation<br />
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CONFERENCE PROGRAM<br />
Best practices in Maintenance Execution, Planning & Scheduling Room 1<br />
When Presentation Speakers<br />
13h45-14h30 A 10 Years Journey Introducing RCM within Hydro Power. A Case Study at Vattenfall<br />
Vattenkraft<br />
n Signifi cant results from introducing RCM, with a focus on a hydro power environment (with characteristics as<br />
geographical spread plants and maintenance groups, and different systems between the plants).<br />
n Knowledge about how to manage an RCM introduction, to avoid extended time plans and increase costs during<br />
the project.<br />
n Knowledge about the necesary advantedges with introducing and applying RCM principles, i.e. the connection<br />
between reliability/availability and maintenance performance.<br />
14h30-15h15 Maintenance challenges in a bagasse based Paper Mill<br />
n Understand how to optimize the resources proactively.<br />
n Witness the trends and challenges of technology absorption.<br />
n Knows the meaning and the purpose of value engineering and visualize the importance of strategic enablers to<br />
maintenance mangement.<br />
15h45-16h30 Pitstop strategies to reduce downtime for maintenance<br />
n Basics, not necessary world class principles, can make brakethroughs.<br />
n The importance of really challenging targets.<br />
n Results give back the energy for the next improvements.<br />
16h30-17h15 Experiences with Pit Stop Maintenance in Hydropower Plants<br />
n Challenges in maintenance of hydropower plants.<br />
n Principles for and application of pit stop maintenance.<br />
n Benefi ts and pitfalls of the method.<br />
Topic concerning all industries<br />
26 Euromaintenance Journal, January 2008<br />
Process Industry Manufacturing Heavy Duty Health & Food Infrastructure & Grids<br />
Fredrik Backlund - Researcher - Centre for<br />
Maintenance and Industrial Services, Luleå<br />
University of Technology - Sweden<br />
Rikard Holmberg - Maintenance development<br />
- Vattenfall Vattenkraf<br />
Kulandaipaian Thangaraju - Manager (Paper)<br />
Sengodan Nandagopal - Deputy Manager<br />
(Mechanical)<br />
Balan Mahesh - Deputy Manager (Mechanical)<br />
Tamilnadu Newsprint and Papers Ltd. - India<br />
Ad Sleenhoff - Manager Methods & Techniques<br />
- DAF Trucks (Eindhoven/Westerloo) - Belgium<br />
Eivind Solvang - Senior Research Scientist<br />
- SINTEF Energy Research - Norway<br />
Per Schjølberg - Associate Professor and Scientifi c<br />
Advisor, Co-ordinator of Maintenance -Norwegian<br />
University of Science and Technology (NTNU)<br />
and SINTEF Technology and Society, Safety and<br />
Reliability<br />
Integrating Operations & Maintenance Room 2<br />
(Lean Manufacturing, Lean Maintenance & TPM,...)<br />
When Presentation Speakers<br />
09h00-09h45 The integration of maintenance, production and capital purchases<br />
n How to achieve integration of R&D, production, engineering and capital purchasing.<br />
n How to bring your production/maintenance organization to world-class levels in asset design & replacement<br />
and capital procurement.<br />
n How to partner with equipment suppliers to achieve design for reliability, manufacturability and high OEE and<br />
achieve capital procurement lead time reductions in a lean production environment.<br />
09h45-10h30 The Partnership Organization, how to close the gaps between Operations, Maintenance<br />
and Engineering<br />
n How to change your management work system to a partnership.<br />
n What are the work practices you need to change?<br />
n To agree to and document a partnership vision and mission statement.<br />
11h00-11h45 LEAN in Maintenance: achieving a 50% improvement by learning to see through your<br />
LEAN glasses.<br />
n How to implement LEAN tools in your Maintenance environment.<br />
n How to spot the most important barriers to become world class.<br />
n How to overcome these barriers and prepare for succes.<br />
11h45-12h30 The Myths and Realities of Implementing Sustainable TPM<br />
n How to adapt TPM to your Industry, Business Situation and Cultural Environment.<br />
n Engage the Hearts and Minds of all Stakeholders.<br />
n Avoid the Pitfalls by Robust Management and Employee Involvement.<br />
13h45-14h30 Operator maintenance in a TPM production-plant<br />
n A tool that will help you to involve operators in maintenance<br />
n Reducing MTTR on short-stops and reducing analysing time for a disturbance<br />
n How to create a “visual” factory<br />
14h30-15h15 The deployment of Lean Maintenance at Mars<br />
n How to build a Lean Maintenance project.<br />
n What exactly is implemented in Lean Maintenance.<br />
n What can be expected from a Lean Maintenance project.<br />
Gerard Poolman - Worldwide Director,<br />
Manufacturing Equipment - Johnson & Johnson<br />
- United States<br />
Christer Idhammar - President - IDCON, INC<br />
- United States<br />
Jan Willem Vernhout - Senior Consultant - Kepner-<br />
Tregoe - United Kingdom<br />
Peter Willmott - Owner - Willmott Solutions<br />
- United Kingdom<br />
Marc Begijn - Maintenance Manager - Volvo Cars<br />
Gent - Belgium<br />
Christophe Siegfriedt - European Maintenance<br />
Coordinator - Mars PF France - France<br />
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Power generation Facilities & Building maintenance
CONFERENCE PROGRAM<br />
Integrating Operations & Maintenance Room 2<br />
(Lean Manufacturing, Lean Maintenance & TPM,...)<br />
When Presentation Speakers<br />
15h45-16h30 Delivering world-class asset care in a 250 years old brewery<br />
n How to deliver change.<br />
n Practical steps taken in a traditional brewery.<br />
n Culture change programme using best practice; ensuring robust processes and ongoping improvements.<br />
16h30-17h15 Maintenance Function Deployment (MFD) for Cost-effective & Continuous Improvement of<br />
Company’s Business; Using Total Quality Maintenance (TQMain)<br />
n How to present maintenance as a profi t-centre.<br />
n How to integrate maintenance role with plant’s other activities.<br />
n How to assess maintenance role in company’s profi t and competitiveness.<br />
Richard Jones - Managing Director - MCP<br />
Management Consultants - United Kingdom<br />
Tom Dorney - Maintenance Manager - Diageo<br />
Brewery Dublin<br />
Al-Najjar Basim - Professor, Head of the division of<br />
Terotechnology - Växjö University - Sweden<br />
Stock Optimization & Warehouse Management Room 3<br />
When Presentation Speakers<br />
09h00-09h45 Optimizing your spare parts warehouse<br />
n Your Maintenance strategy determines your materials management strategy.<br />
n Stock Optimizing leads to higher OEE.<br />
n Stock Optimizing leads to substantial stock reduction and better service level.<br />
09h45-10h30 A review of industry practice and performance of the spare part management function<br />
within the power and oil and gas industries - suggestions for improvements<br />
n What is considered state of the art within spare part management.<br />
n Main challenges and practices in power- and oil and gas industry.<br />
n Recommendations for improving spare part managament at industrial plants, including KPI, work processes and<br />
management.<br />
11h00-11h45 How to apply the theories for stock opimization in practice under infl uence of an ever<br />
changing conditions.<br />
n How to transform the stock warehouse from a disturbing factor to a reliable partner of maintenance &<br />
production.<br />
n How to eliminate obsolete stock.<br />
n How to optimise stock levels.<br />
Hans Timmerman - Senior Maintenance<br />
Consultant - Stork Asset Management Solutions<br />
- Belgium<br />
Atle Stokke - Consultant - Det Norske Veritas AS<br />
- Norway<br />
Christian Klöppner - Principal consultant - Det<br />
Norske Veritas AS<br />
Raymond Vangeneugden - Manager Central<br />
Warehouse & Replenishment - ArcelorMittal Genk<br />
Stainless Europe - Belgium<br />
11h45-12h30 Presentation on warehouse optimisation or MRO procurement optimisation speaker to be confi rmed E 4<br />
13h45-14h30 Reliability Centered Stock Management (RCSM) and its Role in Optimizing Plant<br />
Performance<br />
n How to ensure Availability of MRO Materials at Optimum Cost without sacrifi cing the Required Service Level.<br />
n Deciding on MRO Materials Stock holding based on Likelihood of FailuresOccurence and Consequences of<br />
Failures.<br />
n Minimize Equipment Out Of Service and its Consequences towards Environment, Safety and Production Loss.<br />
14h30-15h15 A new spare parts stocking classify mode based on equipment criticality<br />
n A new spare parts stock mode.<br />
n how to control stockpile budget of spare parts with the precondition of guaranteeing maintenance needs to the<br />
most extend.<br />
n How to implement the new mode.<br />
15h45-16h30 Optimization of strategic spare parts stocks from the project phase via a Risk/Cost type<br />
approach<br />
n Gathering of experience feedback data.<br />
n Defi nition of the optimum stock level by simulator.<br />
n Modern decision methods for the best Risk/Cost compromise.<br />
16h30-17h15 Electronic spare parts catalogues: ec@t-npmi, the community portal for maintenance<br />
n Discover the advantages of using a multilingual community catalogue.<br />
n Measure the economic issues linked to the use of the international ecl@ass product description system.<br />
n Assess the effi ciency gains for internal business processes.<br />
Krishnamurthy Venkata Ramani - Assets and<br />
Resources Management Advisor - Alliance<br />
Industrial Management Services [AIMS] - India<br />
Li Baowen - Professor - The Institute of Plant<br />
Engineering & Industrial Engineering, Guangzhou<br />
University, China<br />
Sébastien Moine - Ingénieur Consultant -<br />
Assetsman S.A.S. - France<br />
Gérard Quoidbach - Senior Consultant - Tractebel<br />
Engineering<br />
Claude Pichot - President - AFIM: Association<br />
française des ingénieurs et responsables de<br />
maintenance - France<br />
Consultancy Production site Research or Academic institution (Maintenance) Services (Maintenance) Supplies Organisation<br />
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CONFERENCE PROGRAM<br />
Reliability and Asset Performance Benchmarking Room 4<br />
When Presentation Speakers<br />
09h00-09h45 Optimizing Condition-Based Maintenance (CBM) Decisions.<br />
n How to accurately predict equipment breakdown.<br />
n Identify condition monitoring measurements correlated to different failure modes.<br />
n How to blend economic consequences with measurements to provide an optimal CBM decision.<br />
09h45-10h30 No-Nonsense PDM - A Model For Getting Results, Not Lip Service From Your In-House<br />
PDM Program<br />
n How to set up a results oreintated PDM program.<br />
n Select the proper PDM technician skillset.<br />
n Take the complication out of PDM technician.<br />
11h00-11h45 Predictive Benchmarked Reliability and Maintenance Management Information<br />
n How to focus on long term World Class performance.<br />
n How to make best use of Reliability and Maintenance Support.<br />
n How to integrate Reliability and Maintenance Effectiveness into overall Plant performance Strategy.<br />
11h45-12h30 Create and execute a common Maintenance Strategy for CCE Europe (New centralized<br />
European Supply Chain)<br />
n Evaluate your maintenance maturity profi le.<br />
n Developping a business case for implementing a defi ned maintenance strategy.<br />
n Creating a maintenance strategy for a multi site organisation.<br />
13h45-14h30 KPIs? What KPIs?<br />
n How to select Key Performance Indicators that motivate behavioural change and drive performance<br />
improvement.<br />
n How to engage and motivate personnel through the process of selecting and implementing Key Performance<br />
Indicators.<br />
n Common traps that inhibit the effective use of KPIs.<br />
14h30-15h15 Developing Reliability, Maintenance Management and Practice Scorecards to reinforce<br />
corporate business strategy<br />
n Scorecard development, use and types ranging from abbreviated to comprehensive and balanced scorecards<br />
n Selection of scorecard elements, KPI’s and benchmarks to align with and demonstrate value contribution to<br />
business and operating requirements<br />
n The three tier scorecard: Executive Managerial results - Program defi nition and effectiveness - Implementation details<br />
15h45-16h30 EFNMS-SMRP Maintenance and Reliability Indicator Harmonization Project<br />
n How many and which indicators are common between the SMRP and EN15341.<br />
n How to use global maintenance and reliability indicators to maximize plant performance.<br />
n How two organizations can work together harmoniously to achieve a common goal.<br />
16h30-17h15 Results of Quantitative Measurement of Maintenance Performance in the Mining Industry<br />
n How to apply performance management in maintenance.<br />
n How to develop a set of key performance indicators for maintenance of a mine.<br />
n What is the relationship between maintenance and organisation performance.<br />
Topic concerning all industries<br />
28 Euromaintenance Journal, January 2008<br />
Process Industry Manufacturing Heavy Duty Health & Food Infrastructure & Grids<br />
Andrew Jardine - Professor - University of Toronto<br />
- Canada<br />
Wayde Esplin - Senior Reliability Supervisor<br />
- Barrick Goldstrike Mines Inc. - United States<br />
Michael Hernu - Project Manager - Solomon<br />
Associates - United States<br />
Koen Van Loon - Maintenance Manager Europe<br />
- Coca Cola Enterprises - Belgium<br />
Alexander (Sandy) Dunn - Director - Assetivity Pty<br />
Ltd - Australia<br />
John S. Mitchell - Value Advocate - Meridium<br />
- USA<br />
Tom Svantesson - Senior Consultant - TSMC<br />
Production & Maintenance Consultants, ApS<br />
- Denmark<br />
Olver Richard - Senior Asset Reliability Specialist<br />
- Agrium Inc.<br />
Jacobus Visser - Professor - University of Pretoria<br />
- South Africa<br />
Hermann Hollhumer - Mechanisation Engineer<br />
- Anglo Platinum<br />
Reliability Engineering & Condition Monitoring Room 5<br />
(6 Sigma, RCM, Design out maintenance, PDM, Ultrasound analysis,<br />
Oil analyses, Vibration analyses, Infra Red analyses, NDA, ...)<br />
When Presentation Speakers<br />
09h00-09h45 Aiming for 100% Reliability<br />
n Is 100% reliability achievable?<br />
n What engineering methods & techniques can be used for making new and existing equipment more reliable?<br />
n How the calculate the cost effectiveness of reliability improvement?<br />
09h45-10h30 How to integrate the operation and the maintenance in the design of a large and complex<br />
powering system : The Large Hadron Collider (LHC) Power Converters ?<br />
n How to include the maintenance and operation in the design process of high precision and large power system<br />
(MTBF optimization)?<br />
n How to design and develop remote diagnostic tools to allow remote restart of the equipment or to prepare the<br />
underground intervention (MTTR reduction)?<br />
n How to defi ne an operation strategy to minimize the MTTR (spare part management, traceability of<br />
equipments,…).<br />
Jim Kennedy - National Chair - Asset Management<br />
Council and Maintenance Engineering Society of<br />
Australia - Australia<br />
Frédérick Bordry - Group Leader (Power Converter<br />
Group) - CERN - European Organization for<br />
Nuclear Research - Switzerland<br />
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CONFERENCE PROGRAM<br />
Reliability Engineering & Condition Monitoring Room 5<br />
(6 Sigma, RCM, Design out maintenance, PDM, Ultrasound analysis,<br />
Oil analyses, Vibration analyses, Infra Red analyses, NDA, ...)<br />
When Presentation Speakers<br />
11h00-11h45 Simple critical point assessment method<br />
n How to organize and set-up a weak point assessment for new (or existing) equipment.<br />
n How to identify, evaluate and score weak points, cause of potential failures, and to overcome them.<br />
n How to exploit assessment results to build your preventive maintenance and inspection plan, your training<br />
needs and critical spare parts requirements.<br />
11h45-12h30 The 10 commandments of RCM<br />
n How to successfully set up a RCM program?<br />
n What mistakes to avoid?<br />
n How to folluw-up a RCM process and what are the expected results?<br />
Roland Nyssen - Mgr. Global Maintenance EU /<br />
EEMA - Kraft Foods International - Belgium<br />
Santiago Sotuyo Blanco - presidente COPIMAN<br />
- UPADI - Ellmann, Sueiro y Asociados - Uruguay<br />
Lubrication Management Room 5<br />
When Presentation Speakers<br />
13h45-14h30 Who wants to be a millionaire ? - Best practices in lubrication management and Oil<br />
Analysis<br />
n How lubrifi cation affects reliability and how small changes makes big improvments.<br />
n How to choose the right oil analysis for the right machine.<br />
n How to justify oil analysis to the plant management.<br />
14h30-15h15 Novel method for lube quality statis assessment based on visible spectrometric analysis<br />
n How to control lubes on line.<br />
n How degradation affects fl uids.<br />
n How to establish drain interval.<br />
15h45-16h30 Pro-active Maintenance Evolution and Lubrication management in the corrugating industry<br />
n How to setup a reliability system for there machinery.<br />
n How to implemate the PME concept after an assessment.<br />
n What they can save in costs as a result of a higher uptime.<br />
16h30-17h15 Upcoming international standards on Condition Monitoring, Oil Analysis & Machinery<br />
Lubrication<br />
n What is being standardized in the area of Condition Monitoring by ISO TC108/SC5.<br />
n Syllabus and requirements for training and certifi cation of oil analysis and lubrication personnel.<br />
n How to participate in the development of these standards.<br />
Fabrice Brion - Director - I-care - Belgium E<br />
Jesus Terradillos - laboratory manager - Fundation<br />
Tekniker - Spain<br />
Aitor Arnaiz - UNIT MANAGER - Fundacion<br />
Tekniker<br />
Rob Teijgeman - Maintenance Manager - Smurfi t<br />
Kappa - Netherlands - Ian Knight - Director<br />
- Enluse BV<br />
Suzy Jamieson - Executive Director - International<br />
Council for Machinery Lubrication (ICML) - United<br />
States<br />
Energy Management & Environmental Room 6<br />
improvements through maintenance<br />
When Presentation Speakers<br />
09h00-09h45 Plant Reliability can help save the environment and deliver real bottom line savings<br />
n How to Question historical facts – improving equipment effi ciency results in reliability and fi nancial savings.<br />
n How to Think Lubrication not Lubricants – a superior lubricant will not remove or overcome basic problems, but<br />
with the basics right they will deliver long life.<br />
n How Superior Lubricants need to be cared for as an investment to get the best output.<br />
09h45-10h30 Sustainable Development Summons Green Maintenance<br />
n How to comprehend green maintenance, and know its connotation?<br />
n How to design the equipment green maintainability, select the green maintenance materials?<br />
n What do the key technologies of green maintenance include, how to apply these technologies to equipment<br />
maintenance?<br />
11h00-11h45 DSEM: Demand Side Energy Management<br />
n How an energy reduction program can be structured. The relation between the energy awareness of the [Den<br />
Haese, Dirk] company and the energy saving potential of a site.<br />
n Why every step [Den Haese, Dirk] of out process is important to realize a long term, sustainable effect.<br />
n Real case examples.<br />
11h45-12h30 Energy savings solutions on motor applications<br />
n How to look for energy saving solutions in my operations.<br />
n Where to look for energy savings in my operations how to execute energy savings on pump & fun appliaction.<br />
n where to select MV and LV solutions.<br />
Philip Grellier - Innovation manager for Industrial<br />
Solutions - Dow Corning Molykote - United<br />
Kingdom<br />
Robbie Broekhuize - Team manager Lubricants,<br />
Building & Moldmaking - Mavom<br />
Professor Ma Shining & Sun Xiaofeng - Surface<br />
Engineering Institute of CMES (China Mechanical<br />
Engineering Society) - China<br />
Dirk Den Haese - Sales manager - Siemens<br />
- Belgium<br />
Bart Van De Velde - Business leader Power control<br />
- Rockwell Automation - Belgium<br />
Consultancy Production site Research or Academic institution (Maintenance) Services (Maintenance) Supplies Organisation<br />
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29
CONFERENCE PROGRAM<br />
Energy Management & Environmental Room 6<br />
improvements through maintenance<br />
When Presentation Speakers<br />
13h45-14h30 Creating and maintaining and effective air leak detection program<br />
n How to convince management that compressed air leaks are a waste that can save company money if fi xed.<br />
n How to start the program, select the equipment, address training needs, evaluate the success, set short and<br />
long term goals for their leak survey program.<br />
n How to go into the plant and actually fi nd the leaks - step by step procedure.<br />
14h30-15h15 A new technology to clean power plant elements quickly and effectively to keep the<br />
boiler’s effi ciency high<br />
n A new techology for power plant elements cleaning.<br />
n Importance of clean heat exchange elements for the overall power plant effi ciency.<br />
n Real cases of power plant elements cleaning.<br />
15h45-16h30 Improved energy effi ciency through plant Maintenance and energy housekeeping<br />
n Implementation of Energy management involves the whole organisation, with a key role for the maintenance<br />
department.<br />
n Operational Excellence is key to obtain world class energy effi ciency.<br />
n Findings from recent turnaround plant modifi cations for Kallo Dehydrogenation unit.<br />
16h30-17h15 Optimising the operational cost for clean air handling system<br />
n How to lower the energy consumption in existing systems in a quick manner.<br />
n What to look for when selecting the right solution.<br />
n How can we optimise the energy consumption by air fi lter life performance analyse.<br />
Topic concerning all industries<br />
30 Euromaintenance Journal, January 2008<br />
Process Industry Manufacturing Heavy Duty Health & Food Infrastructure & Grids<br />
Allan Rienstra - General Manager - SDT North<br />
America - Canada<br />
Timo Jalkanen - Area Manager - TEKE - Finland<br />
Esa Moilanen - Managing Director -Teke<br />
Lieven Stalmans - Energy Manager - Borealis<br />
- Belgium<br />
Richard Cousaert - Sr. Process Engineer - Borealis<br />
Belgium<br />
Ulf Johansson - RnD cordinator - Camfi l Farr<br />
- Sweden<br />
Certifi cation in Maintenance Room 7<br />
When Presentation Speakers<br />
9h00-9h15<br />
9h15-9h55<br />
9h55-10h35<br />
11h00-11h45<br />
11h45-12h30<br />
The Euromaint project: Professional Skills for Maintenance Managers and Maintenance<br />
Engineers<br />
Evening Events<br />
Tuesday 8 April 2008<br />
When Event Where<br />
18h30-20h30 Euromaintenance Opening Night with the proclamation of the Euromaintenance Incentive Award and a debate with top<br />
industry Leaders - Coctail & Fingerfood (More info on page 35)<br />
Wednesday 9 April 2008<br />
When Event Where<br />
Language<br />
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Power generation Facilities & Building maintenance<br />
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auditorium 2000<br />
18h30-20h30 Euromaintenance Conference Event: Behind the scenes of the ING Renault F1 Team - Walking Dinner (More info on page 37) auditorium 2000<br />
Thursday 10 April 2008<br />
Alan Wilson - EFNMS Project Euromaint - EU E<br />
The Maintenance Management Professional certifi cation program in Canada Marco Horselenberg - PEMAC - Canada E<br />
The Certifi cation and Training Program in Brasil Athayde Ribeiro & José Eduardo Lobato -<br />
ABRAMAN - Brasil<br />
The SMRP certifi cation program Rick Baldridge - SMRP - US E<br />
The EFNMS Certifi cation of Maintenance Professionals in Europe Jan Franlund - EFNMS Certifi cation Committee<br />
- EU<br />
When Event Where<br />
17h15-18h00 Closing Ceremony(Proclamation of the award three best papers offered by the Salvetti Foundation, roclamation of the EFNMS Master Thesis award<br />
– presentation by the winner, Closing address)<br />
Room 1<br />
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CONFERENCE WORKSHOPS<br />
CONDITION MONITORING<br />
DO YOU CONTROL YOUR MACHINERY<br />
OR DOES IT CONTROL YOU?<br />
On Tuesday April 8 th you can<br />
attend to a wide-ranging 1⁄2-day<br />
workshop that goes through the<br />
subject of reliability improvement<br />
from failures to successes.<br />
Starting off is the most diffi cult thing<br />
to do. Everybody knows where<br />
they want to be and what results<br />
they are looking to achieve from improving<br />
reliability. But, like reading a map,<br />
you can’t get to where you want to be<br />
if you don’t know where you are. Establishing<br />
your starting position is therefore<br />
vital. Why buy tools to fi x problems you<br />
only think you have? The presentation offers<br />
a seamless path and integration of<br />
the techniques and technologies which<br />
will make reliability improvements an inevitability.<br />
This is not a theoretical presentation.<br />
It will be supported throughout<br />
with case histories.<br />
Practical involvement<br />
Depending upon the number of attendees,<br />
some number of groups will be formed<br />
and approximately 1 hour of the workshop<br />
will be devoted to group application<br />
of their own and their new knowledge to<br />
real life problems. Each group will present<br />
their proposals for their problem and the<br />
remainder of the audience will be encouraged<br />
to comment and contribute so that a<br />
stimulating discussion will develop – even<br />
beyond the confi nes of the workshop.<br />
Workshop facilitator<br />
is Thomas J. Murphy C.Eng., Reliability<br />
Team Limited. Tom Murphy is a Chartered<br />
Engineer with a degree in Electroacoustics<br />
and 25 years of experience in the<br />
fi eld of condition monitoring using ultrasound,<br />
thermography and vibration<br />
measurement. Tom’s consultancy clients<br />
are in a variety of industries from food<br />
production to printing. His work currently<br />
involves putting the traditional and more<br />
novel Predictive Maintenance tools into<br />
less traditional industrial environments<br />
where simplicity, understanding and expense<br />
are big issues.
CONFERENCE WORKSHOPS<br />
adding activities, best practices and decision<br />
making. Isn’t that what Lean Maintenance<br />
should be all about?<br />
Like real life<br />
This dedicated maintenance game has<br />
been played on maintenance events all<br />
over the world so there is a record performance<br />
to beat. It is dynamic like real<br />
life. Strategy and decisions of all the<br />
teams are entered in a simulation tool,<br />
so your competitors will affect your situation.<br />
The team that creates the most economic<br />
value after a number of playing<br />
rounds wins the prestigious VDM award.<br />
Needless to say it is fun to play! And we<br />
all know, learning by doing is more effective<br />
than just listening to a presentation.<br />
Actually the game is also perfectly<br />
suitable for in-company events to gain<br />
understanding why a way of working<br />
Reliable Manufacturing Limited<br />
presents a one day workshop:<br />
‘The Manufacturing Game ® ’,<br />
a highly interactive learning<br />
experience which demonstrates<br />
how to achieve benchmark<br />
levels of performance in your<br />
Organisation.<br />
32 Euromaintenance Journal, january 2008<br />
must be improved, or to change the<br />
way Production or Financial Management<br />
thinks about Maintenance.<br />
Building a coherent structure<br />
To be able to play a simulation like<br />
this, there must be a strong (planning<br />
and control) methodology behind it.<br />
But that’s the case in real life maintenance<br />
improvement too. Or like Bengt<br />
Svensson, Maintenance Manager Volvo<br />
Cars Sweden, puts it: ‘Basically, VDM<br />
is to maintenance what Windows is to<br />
the computer, an operating system. The<br />
concept is built on a coherent structure<br />
that effectively interconnects a number<br />
of different working practices, processes<br />
and technologies. The basic idea is that<br />
maintenance must add value”. VDM is<br />
not only about calculating the value po-<br />
inated by frontline driven action teams in<br />
less than 90 days for little or no expense,<br />
with a potentially huge fi nancial return for<br />
the Organisation. The cumulative effect of<br />
defect elimination deep in the Organisation<br />
helps to accelerate change in the Operation<br />
and, more importantly, in the culture of the<br />
Organisation.<br />
What You Will Learn<br />
By attending this workshop you will gain an<br />
understanding and experience of :<br />
- The value of balancing a top down project<br />
approach to performance improvement<br />
with a proactive bottom up focus on defect<br />
elimination<br />
- How to engage your frontline operations<br />
and maintenance teams and give them<br />
the vision for their role in improving operational<br />
effi ciency<br />
tential of your maintenance situation to<br />
convince your Board. It also delivers the<br />
full toolset to implement the changes that<br />
will deliver the added value and monitor<br />
your improvements. From year to year,<br />
along the journey to World Class Maintenance.<br />
So, if you fi nally want to get<br />
a grip on your maintenance performance,<br />
visit us at Euromaintenance 2008<br />
or www.mainnovation.com.
CREATING SUSTAINABLE VALUE<br />
LEAN MAINTENANCE…<br />
THE MISSING LINK?<br />
The workshop provides practical<br />
guidance from experienced<br />
practitioners on issues such<br />
as how to create the time to<br />
transform the Maintenance<br />
role, stay in control of costs and<br />
raise the competence of your<br />
maintenance team to meet the<br />
challenge.<br />
The workshop will use case studies to<br />
show how the 4 milestones of the Lean<br />
TPM route map guide the transformation<br />
of the maintenance role.<br />
During Milestones 1 and 2, the maintenance<br />
role is one of performance stabilisation.<br />
The workshop will set out the<br />
practical steps to progress towards zero<br />
breakdowns, highlight what gets in the<br />
way of this goal and how to overcome<br />
these challenges.<br />
Delivery of the zero breakdowns goal<br />
releases maintenance, management and<br />
specialist resource from routine day to<br />
day fi refi ghting. The workshop includes<br />
advice on how to achieve this whilst assuring<br />
the quality of maintenance.<br />
Progress through milestones 3 and 4 depends<br />
on process optimisation to reduce<br />
quality defects whilst delivering the capability<br />
to support smaller batch sizes,<br />
frequent start ups and the rapid delivery<br />
of new products and capital projects.<br />
The workshop explains the key role that<br />
Maintenance plays in delivering this customer<br />
winning capability.
CONFERENCE WORKSHOPS<br />
MAINTENANCE KEY PERFORMANCE INDICATORS<br />
THE WORLD’S FIRST PRESENTATION OF THE<br />
SMRP - EFNMS HARMONISED INDICATORS<br />
Many companies use KPI’s in<br />
maintenance to compare the<br />
current maintenance performance<br />
with that of others, to communicate<br />
maintenance performance<br />
improvement to management and<br />
maintenance staff and to support<br />
their business strategies with predefi<br />
ned goals.<br />
Euromaintenance has programmed<br />
a full day workshop, that will provide<br />
training and practice in the<br />
calculation and understanding of the<br />
indicators for measuring maintenance,<br />
reliability and availability performance.<br />
The workshop will be the premiere of the<br />
Harmonised indicators, set up by SMRP<br />
(the Society for Maintenance and Reliability<br />
Professionals) and the EFNMS<br />
(the European Federation of National<br />
Maintenance Societies). The trick in<br />
benchmarking is to clearly defi ne what<br />
is included in the different components of<br />
the KPI’s. That is why the workshop will<br />
n Table 1: the SMRP – EFNMS harmonized indicators.<br />
34 Euromaintenance Journal, january 2008<br />
be based on the harmonized indicators<br />
from the standard EN 15341 “Maintenance<br />
Key Performance Indicators”, and<br />
the metrics from the SMRP Best Practices<br />
Committee. By using this predefi ned indicators<br />
and metrics you will be able<br />
to do benchmarking and comparative<br />
analysis with other companies inside our<br />
outside the group. At the workshop, you<br />
will have the opportunity to calculate a<br />
number of key fi gures for maintenance<br />
SMRP Name EN 15341 Name<br />
5.5.33 Stock outs O26 Number of spare parts supplied by the warehouse as requested * 100 / Total number of spare<br />
parts required by maintenance<br />
1.4 Stores value/Replacement Asset Value E7 Average inventory value of maintenance materials * 100 / Asset Replacement Value<br />
1.5 Annual maintenance cost per Replacement<br />
Asset Value<br />
E1 Total maintenance cost * 100 / Asset Replacement Value<br />
3.5.1 MTBF T17 Total operating time / Number of failures<br />
3.5.2 MTTR T21 Total time to restoration / Number of failures<br />
4.2.1 Maintenance training costs E21 Cost of training for maintenance / Number of maintenance personnel<br />
4.2.2 Maintenance Training hours O23 Number of maintenance internal personnel man hours for training * 100 / Total internal maintenance<br />
man hours<br />
5.4.1 Reactive work 017 Immediate Corrective maintenance man-hours x 100 / Total maintenance man-hours<br />
5.4.2 Proactive Work O18 Preventive maintenance man hours x 100 / Total maintenance man hours<br />
5.7.1 Continious improvement hours O8 Man-hours used for continuous improvement x 100 / Total maintenance personnel man-hours<br />
5.5.71 Contractor maintenance cost E10 Total contractor cost x 100 / Total maintenance cost<br />
5.5.8 Overtime maintenance hours O21 Overtime internal maintenance man hours x 100 / Total internal maintenance man hours<br />
5.1.1 Corrective maintenance cost E15 Corrective maintenance cost x 100 / Total Maintenance Cost<br />
5.1.2 Corrective maintenance hours O16 Corrective maintenance man hours x 100 / Total maintenance man hours<br />
5.4.4 Work orders performed as scheduled O22 Number of work orders performed as scheduled x 100 / Total number of scheduled work<br />
orders<br />
5.5.6 Craft workers on shift ratio O10 Direct maintenance personnel on shift x 100 / Total direct maintenance personnel<br />
5.5.31 Stores Inventory Turns E12 Total cost of maintenance materials x 100 / Average inventory value of Maintenance materials<br />
Warehouse turnover<br />
cost, maintenance man hours and availability<br />
performance. The calculations will<br />
be made on two case-study companies:<br />
The “European Factory for Natural Molecular<br />
Systems” and the “Speedy Mac<br />
Reliable Products”. Participants will be<br />
divided into cross business groups at the<br />
workshop.
<strong>EUROMAINTENANCE</strong> OPENING NIGHT:<br />
TOP INDUSTRY LEADERS ON MAINTENANCE<br />
After the workshops on<br />
Tuesday evening, April 8th, the<br />
Euromaintenance opening night<br />
will feature the announcement of<br />
the prestigious Euromaintenance<br />
Incentive Award winner and a<br />
debate with some of the world’s<br />
top industry leaders.<br />
nance and reliability are the keys to sustainable<br />
industrial activity.<br />
Programme<br />
• Welcome by the president of Bemas<br />
and the chairman and honorary president<br />
of the EFNMS<br />
• Proclamation by the president of the<br />
Salvetti Foundation and presentation by the<br />
winner of the prestigious Euromaintenance<br />
The debate will focus on sustainable incentive award<br />
industrial activity in Europe, with em- • Debate with top Industry leaders:<br />
phasis on the role of maintenance and Volker Knabe, President Engineering &<br />
asset management. Global economy has Maintenance of BASF Worldwide, Max<br />
made equipment reliability a strategic issue. Bataille, Vice President Manufacturing Eu-<br />
Properly leveraging asset up-time is one of rope Baxter, Patrick De Groote, CEO Ko-<br />
a company’s few opportunities to increase ramic Industries and President of Bemas, Joel<br />
income in ever-tightening markets with high Leonard, Maintenance Evangelist, Wijnand<br />
demands and price pressures, by increasing Moonen, General Manager Asset Manage-<br />
production capacity at the lowest possible ment EMEA, Lloyd’s Register, Dan Bradley,<br />
manufacturing cost. Furthermore, high reli- President SKF Reliabiliy Services, Jan Brugability<br />
increases customer satisfaction (fewer genthijs, President Stork Industry Services,<br />
supply delays) and ensures compliance with Didier Herbert, Head of Unit Sustainable<br />
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ever-more rigorous environmental and safety Industrial Policy, European Commission, DG<br />
regulations. In short, innovation in mainte- Enterprise & Industry (to be confi rmed)<br />
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EVENING EVENTS<br />
• We conclude the event with the offi cial<br />
opening of the easyFairs Maintenance<br />
trade show, after which you are invited<br />
for an appetising Cocktail and walking<br />
Fingerfood.<br />
Practical info<br />
Besides the conference participants, top-industry<br />
leaders, CEOs, plant managers, high-level<br />
maintenance managers and (inter-)national policy<br />
makers are invited to this event. Euromaintenance<br />
is set to welcome 1,000 participants.<br />
When & Where:<br />
Tuesday April 8th 2008 at 18h30<br />
reception from 17h30<br />
Auditorium 2000, Brussels Expo, Brussels, Belgium<br />
Participation fee:<br />
• €100 + 21% VAT for people NOT participating<br />
at the Euromaintenance conference<br />
• FREE for participants of the Euromaintenance<br />
2008 conference (on April 8th, April 9th or at the<br />
complete programme) – registration required<br />
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Euromaintenance Journal, January 2008<br />
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35
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EVENING EVENTS<br />
CONFERENCE EVENT:<br />
BEHIND THE SCENES OF<br />
THE ING RENAULT F1 TEAM !<br />
Technology concepts and compelling peoplemanagement<br />
aspects of F1 have inspired industry<br />
to introduce “pit stop strategies” in maintenance.<br />
So, in cooperation with the ING Renault F1 team,<br />
Euromaintenance offers you an exclusive view behind<br />
the scenes of F1, featuring on-stage interviews and<br />
fi lmed reports with management and key technical<br />
staff on how to drive team and technology to top<br />
performance.<br />
During an animated and spectacular event you will learn about<br />
the F1 insights on:<br />
• What approaches and methods are used to maximise performance<br />
and reliability of a F1 car?<br />
• How are Pitstops planned, prepared and trained?<br />
• What safety measures are taken on and off track?<br />
On stage interviews and debate with:<br />
• Mr. Bob Bell, Technical Director of the ING Renault F1<br />
Team<br />
• Mr. Bas Leinders, F1 test driver<br />
• Mr. Roland Bruynseraede, former F1 course director<br />
Hosted by Mr. Peter Windsor,<br />
renowned F1 Pit lane/grid reporter.<br />
This rare, behind–the-scenes look at an F1 racing team promises<br />
to be a great highlight of Euromaintenance 2008. Technology<br />
concepts and compelling people-management aspects<br />
of F1 have inspired industry to introduce “pit stop strategies”<br />
in maintenance. So, in cooperation with the ING Renault F1<br />
team, Euromaintenance offers you an exclusive view behind<br />
the scenes of F1, featuring on-stage interviews and fi lmed reports<br />
with management and key technical staff on how to drive<br />
team and technology to top performance.<br />
Participants will also be able to take a free ride in<br />
the close to reality F1 Race Simulator.<br />
Practical info<br />
When & Where:<br />
Wednesday April 9th 2008 at 18h30<br />
reception from 17h30<br />
Auditorium 2000, Brussels Expo, Brussels, Belgium<br />
Participation fee:<br />
• €125 + 21% VAT for people NOT participating at the Euromaintenance conference<br />
• FREE for participants of the Euromaintenance 2008 conference (on April 9th,<br />
April 10th or at the complete programme) – registration required<br />
Registration via the form at the back or www.euromaintenance.org<br />
In cooperation with:<br />
Euromaintenance Journal, January 2008<br />
37
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INTERVIEW<br />
THE EASYFAIRS ® MAINTENANCE TRADE SHOW<br />
<strong>EUROMAINTENANCE</strong> 2008 OFFERS<br />
UNIQUE OPPORTUNITIES TO TRADE SHOW<br />
The easyFairs ® MAINTENANCE<br />
trade show will exceptionally<br />
take place in Brussels Expo on<br />
9-10 April 2008. Organised in<br />
combination with the European<br />
conference on industrial<br />
maintenance, Euromaintenance<br />
2008, the trade show looks set<br />
to become a unique international<br />
platform for managers, decision<br />
makers, academics and other<br />
specialists in the area of industrial<br />
maintenance. Philippe Willegems,<br />
Country Manager Belgium and<br />
Helen Mortier, Sales & Event<br />
Manager of easyFairs explain why<br />
the 2008 edition offers such unique<br />
opportunities. n Philippe Willegems, Country Manager n Helen Mortier, Sales & Event Manager<br />
As already known within the sector,<br />
the EFNMS (European Federation<br />
of National Maintenance Societies)<br />
has decided to entrust the organisation<br />
of the 19th edition of Euromaintenance<br />
2008 to Bemas, the Belgian<br />
maintenance association. The Euromaintenance<br />
conference is an ambitious threeday<br />
conference in the fi eld of production<br />
reliability and asset management, where<br />
international maintenance specialists will<br />
explore the latest trends and techniques<br />
in maintenance. For logistics support,<br />
Bemas called upon easyFairs, a rapidly<br />
growing trade show organiser that has<br />
both the expertise and the international<br />
structure - via its sales offi ces - to stage<br />
such a large-scale event.<br />
“With this synergetic cooperation we<br />
want to present the conference and<br />
the trade show as a unity to the outside<br />
world,” says Philippe Willegems, Country<br />
Manager Belgium of easyFairs, “and<br />
the large-scale approach has resulted in<br />
an event that is unique for Europe, offering<br />
both local and international<br />
companies a communication platform<br />
to present their services, products and<br />
systems to a professional audience. This<br />
international dimension is also the reason<br />
why the conference and the show<br />
Belgium: “easyFairs MAINTENANCE is<br />
not an image-driven trade show. Today’s<br />
exhibitors want to see results.”<br />
will exceptionally be organised at the<br />
Heysel in Brussels on 8, 9 and 10 April<br />
2008. We take it this move will be a<br />
one-off operation, as Antwerp will remain<br />
our home base. The 2008 edition<br />
will therefore have a special character,<br />
featuring various foreign pavilions, such<br />
as Brazil, China, US and other foreign<br />
suppliers.”<br />
International dimension<br />
The question is, of course, whether the<br />
time is ripe for the organisation of a<br />
maintenance event on a European scale.<br />
Brussels, the ‘capital of Europe’, will host<br />
the event has a suffi cient international<br />
framework to ensure the accommodation<br />
of a large number of international visitors.<br />
On the other hand, the industry has<br />
become aware of the need for effi cient<br />
maintenance, and maintenance departments<br />
have become increasingly professionalised<br />
over the last two decades.<br />
Helen Mortier, Sales & Event Manager<br />
of easyFairs: “We are confi dent that the<br />
market will positively respond to Euromaintenance<br />
and the associated trade<br />
show. Belgium may be a small country,<br />
but the industrial maintenance sector has<br />
of easyFairs: “Our primary strength is our<br />
comprehensive programme which enables us<br />
to represent the entire maintenance sector.<br />
undergone a massive expansion in the<br />
past few years. This also implies that<br />
the show will not be focused exclusively<br />
on Belgian practices. A special pole of<br />
attraction will be the various foreign<br />
companies. Only in this way can we introduce<br />
interested visitors to European<br />
developments and market data related to<br />
maintenance management. This means<br />
that we have opted for an international<br />
and diverse programme. Drive maintenance,<br />
lubrication and sealing, control<br />
equipment maintenance, installation technique,<br />
contracting, diagnostic systems,<br />
measurement and control engineering,<br />
automation, mechanical engineering,<br />
maintenance management, tools, contract<br />
maintenance and industrial cleaning,<br />
MRO tools, maintenance software,<br />
building maintenance, subcontracting<br />
are just some of the elements of the extensive<br />
exhibition programme. Visitors<br />
who are looking for a specifi c application<br />
in their area of expertise will not be<br />
disappointed. And that is precisely what<br />
the organisers of the show had in mind,<br />
and in which, in our opinion, they have<br />
also succeeded. It is up to the exhibitors<br />
and the visitors to prove it”.<br />
Euromaintenance Journal, January 2008<br />
39
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The place to be<br />
This year over 250 companies from<br />
various countries will represent the complete<br />
maintenance market on an area<br />
of 10,000m². Last year there were 215<br />
companies on an area of 7,000m²,<br />
which clearly shows that interest in<br />
this maintenance fair is still growing. A<br />
total of over fi ve thousand visitors are<br />
expected, which is also more than in<br />
previous years.<br />
Philippe Willegems: “The fundamental<br />
principle of a trade show is that it brings<br />
together suppliers and interested parties<br />
in order to do business. easyFairs ®<br />
MAINTENANCE is not an image-driven<br />
event, but a to-the-point trade show. The<br />
days when a company participated in a<br />
fair for the sake of prestige or because<br />
its rivals also happened to be present,<br />
belong to the past. Today, an exhibitor<br />
who hires a stand for a few days to get<br />
into contact with his target audience,<br />
wants to see a return on his investment.<br />
As organisers it is our duty to make sure<br />
that exhibitors can in fact establish a<br />
maximum number of business contacts.<br />
I am convinced that the essential task of<br />
a trade show organiser is not to draw as<br />
many people as possible to a two-day<br />
event. The sheer quantity of visitors is irrelevant<br />
if they are of limited use to the<br />
exhibitor. What they need are people<br />
with whom they can actually do business.<br />
This means they also have to put<br />
in an effort, so that the visitor is satisfi ed<br />
with what he has seen at the show. He<br />
can see more of the products than just<br />
the technical specifi cations which he can<br />
also fi nd on the internet, and he can also<br />
have face-to-face contact with other managers<br />
and not only with familiar faces.<br />
In other words, the visitor should have<br />
an idea of what potential suppliers can<br />
offer him. That is why we try to convince<br />
exhibitors that their stand actually refl ects<br />
what their company stands for. That is<br />
why they can also contact us for all possible<br />
promotional and other support. It is<br />
our ambition to make easyFairs ® MAIN-<br />
TENANCE 2008 the absolute ‘place to<br />
be’ for companies that represent an added<br />
value for the maintenance sector”.<br />
Quality event<br />
In this fast-changing industrial world,<br />
trade show organisers need to respond<br />
swiftly and effectively. They must take<br />
into account trends and business developments<br />
and be receptive to the requirements<br />
of exhibitors. And they must ensure<br />
n The international dimension of easyFairs<br />
MAINTENANCE 2008 with various foreign<br />
pavilions.<br />
INTERVIEW<br />
ates a large professional and motivated<br />
group of visitors. In addition to the indispensable<br />
personal invitations based on<br />
our extensive database, we devise many<br />
other ways to contact the target group.<br />
The “learnshops”, which take place on<br />
the actual exhibition fl oor, also play a<br />
role in visitor promotion. Not only do<br />
they perfectly meet the demands of the<br />
visitor, they can also complement the<br />
parallel Euromaintenance 2008 conference.<br />
Judging by the large audiences<br />
and positive reactions at previous editions,<br />
it is clear that these learnshops are<br />
an added value. Presenting a speaker, in<br />
consultation with the organisers, allows<br />
an exhibitor to position his company<br />
even better as a specialist in his particular<br />
fi eld of expertise. All these ingredients<br />
ensure that the type of visitors will be just<br />
as differentiated as the concept of Total<br />
Maintenance.”<br />
Innovative forces<br />
Our interlocutors conclude: “Our aim is<br />
to bring the trade show to a higher level,<br />
both in breadth and depth.<br />
For visitors, the exhibition programme is<br />
more comprehensive and complete than<br />
ever. The show is clearly a platform in<br />
><br />
that visitors professionally benefi t from<br />
their visit. easyFairs aims to do just that<br />
with its maintenance show.<br />
Helen Mortier: “Our primary strength<br />
is that our comprehensive programme<br />
enables us to represent the entire maintenance<br />
sector, now perhaps even<br />
more than before. But that of course is<br />
not enough for a show to be really successful.<br />
That is why we also pay special<br />
attention to communication, as witness<br />
by our targeted invitations and our communication<br />
with exhibitors and (potential)<br />
visitors. We aim to profi le the show<br />
in all respects as a high-quality meeting<br />
platform for exhibitors and visitors. An<br />
ingenious promotion campaign gener-<br />
terms of know-how, high-tech processes<br />
and services in the area of industrial<br />
maintenance. That is also the appeal for<br />
the professional visitors, who are assured<br />
to fi nd the latest effi cient and cost-effective<br />
systems, techniques and equipment.<br />
And that is what a visit to a trade show<br />
is all about, alongside the networking<br />
aspect of course”.
FLOOR PLAN<br />
42 Euromaintenance Journal, January 2008<br />
MEET INTERNATIONA<br />
01dB-Metravib 2200<br />
2rent 1401<br />
2 sign & safe 1001<br />
5Straining.eu 1308<br />
Abaris Blower Repair 1601<br />
ABB 1609<br />
ABC Industrial Parts 1900<br />
Abraman 1921<br />
Acess 2209<br />
A.C.R. 2019<br />
ACT’L 2404<br />
Aggreko 1511<br />
Agilitec 2402<br />
Airvision 1800<br />
Allfi tt Flowtechnology 1018<br />
Allied Reliability 2201<br />
All-Test Pro 2201<br />
Almeco 1213<br />
Alpha Reel 2407<br />
Alstom Belgium Power Service 1604<br />
Altya 2003<br />
Angst + Pfi ster 1703<br />
Antwerp Lion Oil Works 1809<br />
API PRO 2400<br />
Applus RTD 1714<br />
ARC 1222<br />
Argo-Hytos 2405<br />
Articom 1013<br />
ARMS Australia 2201<br />
Assetsman 1921<br />
Ateliers Electrique<br />
de Walferdange (AEW) 1520<br />
Automation 1319<br />
Axima services 2213<br />
AZ Hollink 1220<br />
BakerCorp 1501<br />
Baron Technologie 2003<br />
BASF IT Services 1620<br />
Baudoin 1820<br />
Bega Special Tools 1114<br />
Bemas 2411<br />
Bird Control Solutions 2420<br />
Bondis 1707<br />
Boplan safety 1519<br />
Bosch Rexroth 1024<br />
B.P.B. Chemicals 2416<br />
Brady 2403<br />
Brenntag 1016<br />
Breva 1820<br />
Brotec 1223<br />
Brush-HMA 1718<br />
Buchen – Filtratec - Remondis 2123<br />
Camka System 1608<br />
Carl International 2308<br />
Castolin Benelux 1300<br />
Castolin Eutectic 1300<br />
CCI International –<br />
CRCI Nord pas de Calais 2003<br />
Cegelec 2406<br />
Cetim 1105<br />
Chaintec Operational Solutions 1807<br />
Cisa Consulting 1702<br />
Clice Maintenance 2410<br />
Comatec Industries 1011<br />
Commtest Incorporated 2201<br />
Coolworld Rentals 2219
L MAINTENANCE SUPPLIERS<br />
Coservices 1706<br />
CTAC 1216<br />
CMS 1919<br />
CMS Condition Monitoring Systems 1021<br />
De Groote Kraanverhuur 1101<br />
Delta Heat Services 1120<br />
De Meyer service 2306<br />
Design Maintenance Systems – DMSI 2201<br />
D’Haene 1206<br />
DIRAC Industries 1618<br />
Direct News 1224<br />
Dutch Industrial Fasteners 1117<br />
Dyson Airblade 2220<br />
Eaton electric 2115<br />
EFC 1318<br />
EFNMS 2411<br />
Egemin 2001<br />
Electro cirkel 2105<br />
EME 1918<br />
EMS 1103<br />
Emerson Process Management 1607<br />
Endress + Hauser 2120<br />
Energyst Rental Solutions 1815<br />
Enluse 2023<br />
Ensival Moret 1210<br />
Eriks 1820<br />
Eureka 1121<br />
European Filter Corporation 1318<br />
Euro View Services 2202<br />
Excelsum Industrial & Marine Services 2418<br />
Fabricom GTI 2213<br />
Festo Training and Consulting 1321<br />
Filter-Technics bvba 1801<br />
Flanders Air Technic 2413<br />
Flanders Investment & Trade 1208<br />
Fluitec International 1803<br />
Fluke 1010<br />
Fr. Oedenkoven 1908<br />
Franckaert-Group 1503<br />
Gandafl uid 2101<br />
Gea EcoServe 1922<br />
GE Energy 1419<br />
GEFRAN 1418<br />
Gesco 1111<br />
Geysen H.O. 1301<br />
Grand Repair 1115<br />
H2O Products 2021<br />
Hansen Transmissions 2310<br />
Hansford Sensors 2122<br />
HCM² 1008<br />
Henkel Technologies 2000<br />
H&V Chemicals 1019<br />
Hydrauliek Morreels 1305<br />
Hydroserv 2104<br />
Hy-Pro Filtration 1320<br />
IBM 2207<br />
I-CARE 1509<br />
Idhammar Systems 2320<br />
IGE-XAO 1201<br />
HIS 1303<br />
Impuls 1600<br />
Indic 1214<br />
Industrial Press 1421<br />
Infor Global Solutions 1716<br />
Insel Ingenieursselecties 2018<br />
Inspiring Software 2202<br />
Instrurent 2415<br />
International Council for Machinery<br />
Lubrication ICML 2411<br />
ISS Facility Services 1207<br />
Ivara Corporation 2201<br />
Kap Evolution 1901<br />
Kolmer Elektromotoren 1623<br />
Lapp Benelux 1113<br />
Laurenty 2100<br />
Lawson 1615<br />
Lighthouse 1001<br />
Lloyd’s register emea 1118<br />
Logi-technic 2107<br />
Lord Corporation 2201<br />
Lubron Belgium 1109<br />
Lysair 1712<br />
Macs 1813<br />
Mainnovation 1209<br />
Mainpress 1902<br />
Maintec Trade Show 1108<br />
Maintenance Partners 2111<br />
Mano 1323<br />
MAVOM 2206<br />
MaxGrip ‘Engineering Maintenance’ 1513<br />
MEA 1218<br />
Mechempro 2318<br />
Mees Van Den Brink 1505<br />
Meridium 2201<br />
Messer Eutectic Castolin Swiss 1300<br />
Metallisation Nord Industrie 1119<br />
MGH2002 2002<br />
Mitraco 1903<br />
Mobius ilearnvibration 1022<br />
Molen 1006<br />
Mont-Ele 1718<br />
Nalco 2223<br />
Narvifl ex 1617<br />
Nilfi sk 1203<br />
Nilfi sk-CFM 1302<br />
NMF Techniek 1002<br />
Novatio 1020<br />
NSI IT Software & Services 1009<br />
Numac 1523<br />
Nussbaumer 2022<br />
NVDO 2408<br />
Oelcheck 1017<br />
Olympus Industrial 1521<br />
OMCS International 2201<br />
One 1007<br />
Optimus 2204<br />
PAMAS 1819<br />
PARAT-Werk 2214<br />
Parker – Hannifi n 1420<br />
PdMA Corp 2201<br />
PDM Group 1817<br />
Phibo Industries 1522<br />
Pirtek 2101<br />
Plasmajet Technologies 1102<br />
Primavera Nederland 1704<br />
Progalva Net et 9 1124<br />
Psicon 1920<br />
Power Solutions 2217<br />
Prüftechnik 1507<br />
RAE Benelux 2121<br />
Rapid Torc 1621<br />
Ravebo 1400<br />
EXHIBITORS LIST<br />
Reliabilityweb.com 2201<br />
REM.B Hydraulics 1906<br />
Richard Wolf Endoscopie 1205<br />
Rockwell Automation 2113<br />
Rösler 1100<br />
Roxtec 1104<br />
S&G en Partners 1806<br />
Santon Holland 1106<br />
SCM / SISC 2003<br />
SDT 1912<br />
Sensor Partners 1905<br />
Service-Hydro 1310<br />
SEW Caron-Vector 1215<br />
Siemens 1701<br />
SKF 1515<br />
Smit Transformatoren 1718<br />
SMSM 2003<br />
Sobetra 2414<br />
Sogelub 1012<br />
SPIE 1805<br />
Spirax Sarco 2109<br />
Spirotech 2409<br />
SPM Instrument 1312<br />
Steamloc 2112<br />
Stolk Transmission Services 1211<br />
Stork ACOM 1518<br />
Stork 1713<br />
Stork Gears and Services 1709<br />
Stork Intermes 1518<br />
Straaltechniek International 1212<br />
SynComICT 1404<br />
TCI Cleaning 1619<br />
TDO 1000<br />
TD Williamson 2221<br />
Technifutur 2410<br />
Technolec 1718<br />
Thermo Clean 1202<br />
Teleson 1219<br />
Tesin Vision 1423<br />
Testo 1612+1613<br />
Texaco, a Chevron company Brand 2201<br />
TianJin XiangYue Sealing Materials 1402<br />
Timken Company 2201<br />
Tradcom 1820<br />
UE Systems 1821<br />
Ultimo Belgium 2422<br />
UNIS Group 1605<br />
V.A.C. MACHINES 1107<br />
Van Loock Motoren 1014<br />
Van Meeuwen Special Lubricants 2020<br />
Van Os – Duracoat 1221<br />
VIBA 1004<br />
VGC Services 1126<br />
Vigotec 1003<br />
Vroman 1603<br />
Wavin 1606<br />
Wearcheck Lubservice.com 1322<br />
Wolff Publishing 2417<br />
WPA-Mobile 1304<br />
WVT Industries 1811<br />
XENUM 1700<br />
Z-Group 2117+2119<br />
Euromaintenance Journal, January 2008<br />
43
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MECHANICAL • ELECTRICAL • HYDRAULIC & PNEUMATIC MAINTENANCE
IS THERE A “MAINTENANCE CRISIS”?<br />
<strong>EUROMAINTENANCE</strong> 2008 IS ABOUT<br />
‘ELEVATING THE PROFESSION’<br />
What is the “maintenance crisis”? We’re entering a time when we’ll<br />
have no one to fi x equipment because the majority of skilled workers are<br />
retiring – and few people are entering the fi eld. Equipment is already<br />
becoming so sophisticated that it requires more attention and a higher<br />
level of support. As existing equipment and infrastructure continue to<br />
age and require more repair, corporate top leaders focus on the short<br />
term fi nancial results and put off maintenance. Therefore, the list of<br />
deferred maintenance needs is reaching chronic levels. Despite the chance<br />
to earn a nice living, future generations are not pursuing maintenance<br />
and engineering career paths due to the social stigma associated with<br />
maintenance jobs.<br />
It is hard to imagine an industry with a<br />
worse reputation that the maintenance<br />
and facilities engineering function.<br />
When most unenlightened members of<br />
our society hear the term maintenance<br />
professional they think that term is an<br />
oxymoron. They view maintenance workers<br />
as janitors, or landscapers and walk<br />
around with grease covered hands and<br />
exposed posterior cleavage using duct<br />
tape and hammers. Many view it as a<br />
job you do, if you cannot do anything<br />
else.<br />
Wanted: skilled technicians<br />
However the reality is that this image<br />
could not be further from the truth. Today<br />
in order to be more competitive companies<br />
are implementing increasingly sophisticated<br />
automation technology. As<br />
a result, maintenance staffs are not just<br />
workers but actually technicians. They<br />
need to be skilled in mechanical, electrical,<br />
hydraulic, pneumatic, electronic<br />
technologies. They need to be able to<br />
troubleshoot, program and maintain<br />
programmable logic controllers. They<br />
need to be able pull information and<br />
document activities into a computerized<br />
maintenance management system.<br />
In order to help maintenance workers<br />
adjust to all of the new technologies,<br />
learn new effective processes, share<br />
best practices with colleagues and<br />
elevate the maintenance profession<br />
by creating and raising performance<br />
standards, the 2008 Euromaintenance<br />
Conference will be held April 8th -10th<br />
in Brussels, Belgium. Euromaintenance<br />
organizers have invited the top interna-<br />
tional practitioners, engineers, managers,<br />
educators and industrial consultants<br />
from throughout the world to contribute<br />
to this very unique event.<br />
Euromaintenance: right on time!<br />
This event could not have occurred at<br />
a more critical juncture in time. Never<br />
before have there been more transitions<br />
and changes in the world economies.<br />
New technologies are being implemented<br />
at a very rapid rate that requires a<br />
higher level skill set to manage and<br />
repair. The baby boomer workforce is<br />
entering retirement age. Existing equipment<br />
continues to age thus requiring<br />
more maintenance. Meanwhile future<br />
HIGHLIGHTS<br />
By Joel Leonard,<br />
the Maintenance Evangelist<br />
generations are reluctant to develop<br />
necessary skill sets to qualify for the millions<br />
of available positions in this sector<br />
due to the negative stigma. Compounded<br />
with that, companies have been deferring<br />
maintenance to the point where<br />
it is now entering chronic levels.<br />
Companies who want to develop their<br />
talent and see the best results in their operation<br />
will invest in sending their technicians<br />
to Euromaintenance. There is no<br />
n A a result of the emergence of ever more sophisticated automation technology, maintenance<br />
staffs have to be populated by technicians, skilled in a wide array of competences.<br />
Euromaintenance Journal, January 2008<br />
photo: Siemens<br />
45
HIGHLIGHTS<br />
event that offers this unique experience of learning World Class<br />
practices from the best resources worldwide. That is why I am<br />
delighted to support Euromaintenance and will be interviewing<br />
selected participants for future episodes of SKILL TV.
PARTICIPATION FEES<br />
All rates mentioned do not include 21% VAT.<br />
Packages Before<br />
15/02/2008<br />
Complete Conference (1 day conference<br />
workshop + 2 days conference +<br />
Opening Night April 8th +<br />
Conference Event April 9th)<br />
Conference Workshops - April 8th<br />
- Full day Workshop (or 2 x 1/2 day<br />
workshops) + Opening Night April 8th<br />
- Half a day Workshop + Opening<br />
Night April 8th<br />
Conference - April 9th, all day +<br />
Conference event April 9th<br />
Conference - April 10th, all day +<br />
Conference event April 9th<br />
Spouse program<br />
- April 8th: Antwerp<br />
- April 9th: Bruges<br />
- April 10th: Brussels<br />
Opening Night, with cocktail & fi nger<br />
food - April 8th, 17.30h - 22.30h<br />
Conference Event, including a walking<br />
dinner - April 9th, 17.30h - 23.00h<br />
Normal<br />
fee<br />
€ 1480 € 1865<br />
€ 645<br />
€ 325<br />
€ 820<br />
€ 435<br />
€ 545 € 725<br />
€ 545 € 725<br />
€ 200<br />
€ 180<br />
€ 200<br />
€ 200<br />
€ 180<br />
€ 200<br />
€ 100 € 100<br />
€ 125 € 125<br />
> Special offer for academic personnel & students:<br />
Students, researchers, teachers and other staff working at a university<br />
or (technical) school can apply for a 50% reduction scholarship. The<br />
number of scholarships is limited to 10 per 150 normal paying participants<br />
at Euromaintenance. Euromaintenance aims to grant at least 20<br />
scholarships.<br />
> How to apply?<br />
- fi ll in the application form (available on www.euromaintenance.org) and<br />
fax it back to +32 3 280 53 53.<br />
- All entered applications will be revised by the Steering Committee. The<br />
decision of acceptance or refusal will be communicated on the 10th of<br />
the month following the application date.<br />
- All decisions of the steering committee are fi nal and do not need to be<br />
motivated.<br />
Lunch & digital copy of the handouts are included. On the opening<br />
night on April 8th and the Conference event on April 9th, dinner is also<br />
included. Participants have full and free access to the exhibition. Travel<br />
and accommodation are not included.<br />
> Terms of payment:<br />
Full payment for Euromaintenance 2008 must be received within 2 weeks<br />
after the date of the invoice. This payment must be received before the<br />
start of the event to guarantee your participation. Participants from whom<br />
we have not received payment prior Euromaintenance 2008 will be<br />
asked to pay cash at the registration desk before being allowed access<br />
the conference. For payment by credit card: after receival of this registration<br />
form, we will send you a special credit card form to fi ll in and<br />
PRACTICAL INFORMATION<br />
fax back. For payment by bank transfer use the following details: Bank:<br />
Fortis | Head Offi ce: Fortis Brussels, Warandeberg 3, 1000 Brussel |<br />
Local offi ce: Fortis Antwerpen – Pestalozzi, Jan Van Rijswijcklaan 258,<br />
2020 Antwerpen | Payments within Belgium: Account number: 001-<br />
3795346-06 | International payments: IBAN: BE 85 0013 7953 4606<br />
– SWIFT/BIC: GEBABEBB.<br />
Registration modifi cations and/or cancellations must be made in writing<br />
and directed to the registration department (registration@euromaintena<br />
nce.org). If cancellation is received before 8 March 2008, the amount<br />
paid will be refunded minus 10% for the administration fee. Cancellations<br />
received after 8 March 2008 will not be entitled to a refund, but<br />
a substitution by another person is possible. Refunds will be processed<br />
after the congress. Please note that refund rates do not apply to any bank<br />
or administration fees.<br />
The invoice will include 21% VAT. The VAT can be reclaimed from the Belgian<br />
tax authorities. Cashback Benelux can reclaim that VAT for you (this is<br />
a paying service). For more information, visit www.cashbackbenelux.com<br />
or you can directly contact Rose O’Sullivan: osullivan@cashbackbenel<br />
ux.com.<br />
HOW TO REGISTER<br />
Please go to www.euromaintenance.org to complete your registration.<br />
Or fi ll in the registration form on the back cover and fax it back to +32<br />
3 280 53 53.<br />
For more information about the registration procedure, please send an<br />
e-mail to: registration@euromaintenance.org<br />
WHEN / WHERE<br />
Euromaintenance 2008 takes place from Tuesday April 8th<br />
till Thursday April 10th 2008.<br />
Tuesday, April 8th 2008: Conference Workshops<br />
• Reception of the participants from 7h30<br />
• 9h00-17h30: 13 Workshops (complete day or half day)<br />
• 18h30: Opening Night with debate ‘Top industry leaders on Maintenance’,<br />
opening of the maintenance trade show and Cocktail &<br />
Fingerfood<br />
Wednesday April 9th: Conference<br />
• Reception of the participants from 7h30<br />
• 9h00-17h30: 6 parallel sessions with 8 x 45 minute presentations<br />
• 10h00-19h00: easyFairs MAINTENANCE exhibition<br />
• 18h30: Euromaintenance event ‘Behind the scenes of the ING Renault<br />
F1 Team’ and Walking Dinner<br />
Thursday April 10th 2008: Conference<br />
• Reception of the participants from 7h30<br />
• 9h00: 6 parallel sessions with 8 x 45 minute presentations<br />
• 10h00-18h00: easyFairs MAINTENANCE exhibition<br />
• 17h30: Closing Ceremony<br />
Brussels is both the heart of Europe and the European Union. Brussels<br />
Expo also enjoys a central location; it is truly easy to get there by car,<br />
train or plane. And Brussels International airport is only a few minutes<br />
away from the city center as well as Brussels Expo.<br />
Venue address:<br />
Brussels Expo: Belgiëplein 1 – Place de Belgique 1, 1020 Brussels, Belgium.<br />
The conference and exhibition are in hall 11. The evening events are in Auditorium 2000.<br />
Euromaintenance Journal, January 2008<br />
47
PRACTICAL INFORMATION<br />
HOW TO / TRAVEL<br />
By airplane<br />
Attendees of Euromaintenance 2008, can benefi t from a 25%<br />
reduction on the normal fee for European fl ights between April 4th and<br />
April 14th 2008. This reduction is not applicable on the ‘b-light’ class<br />
and on fl ight series SN4000-5999 and SN8000-8999.<br />
Go to www.brusselsairlines.com/specialfares to make bookings and<br />
introduce your PROMOCODE : 16090706.<br />
You can also reserve your fl ights via the Brussels Airlines Customer<br />
Contact Center by phone +32 2.723.23.16. Access Code 301 049<br />
to be mentioned.<br />
For more information on the Brussels Airport, timetables and an overview<br />
of other airlines serving Brussels, visit www.brusselsairport.be.<br />
From the airport you can go to the Brussels Expo conference center<br />
by taxi (20-40 minutes depending on traffi c) or by public transport.<br />
The airport train station is located below the terminal (basement level<br />
-1). Up to 4 trains per hour connect the airport to the Brussels Central<br />
Station. In the Brussels Central Station (‘Bruxelles Central / Brussel<br />
Centraal’), you can then take the metro line 1A direction ‘Roi Baudoin’<br />
to the exhibition centre (station ‘Heysel / Heizel’). Travel time by public<br />
transport from the airport: 45 minutes in total.<br />
By train<br />
Brussels is easily accessed by high speed trains: Eurostar (from London)<br />
and Thalys (from Paris, Amsterdam or Cologne) both stop at the Gare<br />
du Midi.<br />
By metro<br />
Due to a vast network of the public system of tram, bus, and underground railway, Brussels Expo is within easy reach from every section of the<br />
city. Both the MIVB and De Lijn busses stop within a radius of 200m from the entrance to the exhibition halls. Take the train to Brussels Central. Take<br />
Metro line 1 in the direction of Boudewijn/ Baudouin direct from Brussels Central Station (“Bruxelles Central / Brussel Centraal”) to the Exhibition<br />
Centre (station Heysel / Heizel). The one-way ticket costs you € 1,50. All info can be found at www.stib.irisnet.be. (see also map below)<br />
48 Euromaintenance Journal, January 2008<br />
By car<br />
Thanks to the highly effi cient road network throughout Belgium, Brussels<br />
Expo is easy to get to by car, regardless of where you set off from.<br />
Once you are on the Brussels ring road, take exit 7bis or 8 and follow<br />
the signs marked ‘EXPO’. Brussels Expo has the largest car park in the<br />
country: Car park C contains over 10,000 spaces.
By taxi<br />
Taxis (metered) are available outside the station. The fare from the<br />
station to Brussels Expo is normally around € 25. Licensed taxis can<br />
be identifi ed by the yellow and blue license emblem. ALWAYS AVOID<br />
UNLICENSED TAXIS!<br />
HOTEL ACCOMODATION<br />
Find a list of selected hotels (from €65 pp., with special Euromaintenance<br />
reduction) on www.advancedfair.com/euromaintenance. E-mail:<br />
hotel@advancedfair.com – phone: +32 2 773 50 24.<br />
LOCATION<br />
Brussels, a lively city with many attractions.<br />
There’s always plenty to do in a city as cosmopolitan and rich historical<br />
as Brussels. The capital of Europe has a multitude of monuments, theatres,<br />
museums, cinemas and - not to be missed - cafés and restaurants<br />
to suit all tastes. For useful hints and call Brussels Tourist Information Offi<br />
ce on (+32) 2 513 89 40. www.bruxelles.irisnet.be<br />
VISA TO TRAVEL TO BELGIUM<br />
This depends from the country you are traveling from. In general you<br />
are likely to need a visa if you come from outside the European Union.<br />
To check if you need a visa visit http://www.diplomatie.be/en/travel/<br />
visa/visumNodig.asp.<br />
To apply for a visa for a short stay (up to 90 days) in Belgium,<br />
you must submit the following documents to the<br />
embassy or consulate responsible for your place of residence:<br />
1. A valid travel document (e.g. national passport)<br />
2. A visa application form correctly fi lled in and signed together with<br />
two recent passport photos bearing a true likeness to the applicant.<br />
You can download the visa application form here: http://<br />
www.diplomatie.be/en/pdf/visa.pdf<br />
3. A letter of invitation. Please send an e-mail requesting an invitation<br />
letter to registration@euromaintenance.org . Please clearly indicate<br />
your full name, company and occupation (also from other persons<br />
accompanying you to Belgium). We will then send you the invitation<br />
letter.<br />
4. Documents proving that you have suffi cient means of subsistence,<br />
covering both the duration of your stay and your return journey<br />
(e.g. hotel reservation, cash, cheques and credit cards accepted in<br />
Belgium)<br />
5. Proof that you are the holder of a valid travel insurance policy, either<br />
individual or group, covering the cost of repatriation on medical<br />
grounds, urgent medical treatment and/or urgent hospital treatment.<br />
6. Proof of transport arrangements (return ticket): as soon as your visa<br />
application has been approved, you must submit a return ticket (in<br />
your name and non-transferable) in order for the visa to be issued.<br />
In some cases, the visa application procedure may take a long time<br />
so you should submit your application as early as possible. For a short<br />
stay, you should normally apply for your visa three to four weeks prior<br />
to departure. The handling fee for a short-stay visa (stay not exceeding<br />
90 days) is 60 EUR. The amount is to be paid in local currency at the<br />
Embassy or Consulate where the visa application was made.<br />
CONTACT<br />
Euromaintenance 2008 contact information:<br />
info@euromaintenance.org - Phone : +32 2 706 85 41<br />
PRACTICAL INFORMATION<br />
Euromaintenance Journal, January 2008<br />
49
SPOUSE PROGRAM<br />
THE SPOUSE PROGRAM<br />
This program is specifically designed for the partners of delegates visiting the conference & trade show.<br />
Registration: www.euromaintenance.org or fax back the registration form on the back cover.<br />
Brughes - Tuesday. April 8th 2008<br />
Bruges is one of Europe’s most beautiful cities. Its rich collection of museums<br />
gives an impressive image of the history of the city. The heart of<br />
Bruges with its twisting streets and its canals can make you think of a<br />
medieval village, that’s one of the reasons why the whole city centre<br />
is a prominent World Heritage Site of UNESCO since 2000.<br />
>> Walking tour<br />
The historical heart of Bruges, a unique experience for thousands of<br />
visitors every year. This is the best walking tour for a fi rst exploration<br />
of the city. This tour includes the Beguinage, the Lake of Love, the<br />
Church of Our Lady, Burg and Markt.<br />
>> Choco-Story<br />
Choco-Story, the Chocolate Museum is a source of data and historical,<br />
geographical and botanical information as well as recipes for<br />
chocolate lovers !<br />
>> Program<br />
08.45 Gathering entrance hall Brussels Central station<br />
09.00 - 10.02 Departure from Brussels Central station to Bruges<br />
10.00 - 12.00 Walking tour<br />
12.00 - 13.00 Lunch<br />
13.00 - 15.30 Choco-Story or free visit Bruges<br />
15. 30 Gathering in front of the Belfry at the Big Square<br />
15.58 – 17.00 Departure from Bruges station to Brussels Central<br />
>> Budget<br />
No participation fee. Participants pay only the direct costs: transport<br />
€ 15 pp. + lunch € 15 pp. (drinks not included) + museum € 6 pp.<br />
+ guide € 5 pp. (prices 21% VAT included)<br />
Antwerp - Wednesday April 9th 2008<br />
Antwerp is the real urban deal, a refreshingly down-to-earth yet vivacious<br />
cosmopolitan habitat blessed with magnifi cent architecture,<br />
fashionable shop fronts, beer-washed pubs, dazzling monuments, and<br />
restaurants. Antwerp, home of the Flemish Baroque master Rubens,<br />
not only has a wealth of outstanding museums, picturesque galleries,<br />
sculpted streets and beautiful architecture, but is also laced with refreshing<br />
greenery and urban haunts. Its culture, history, vibrant nightlife<br />
and world class shopping are within easy reach, thanks to excellent<br />
access by air, train, motorway and even water.<br />
“Toerisme Antwerpen” “Toerisme Brugge” © Danïel de Kievith DURING THE CONGRESS:<br />
50 Euromaintenance Journal, January 2008<br />
>> Walking tour<br />
To stroll through Antwerp’s historical city centre is to enjoy eight centuries<br />
of history. The journey leads through a maze of alleyways, squares<br />
and streets. Along the way you come across majestic classics such as<br />
the Cathedral of Our Lady, the Brabo statue and the town hall. But the<br />
modest simplicity of the Vlaeykensgang also has its charms.<br />
>> Diamond Museum<br />
As the world centre of diamond trade, Antwerp has a specifi c area<br />
known as the ‘diamond district’. As you walk along its narrow streets,<br />
you will fi nd out how it all started and developed. And we round off<br />
the walk at the futuristic interactive diamond museum<br />
>> Program<br />
09.00 Gathering entrance hall Brussels Central station<br />
09.19 - 09.57 Departure from Brussels Central station to<br />
Antwerp Central station<br />
10.00 - 12.00 Walking tour<br />
12.00 - 13.00 Lunch<br />
13.00 - 16.00 Diamond Museum or free visit Antwerp<br />
16.00 Gathering in the entrance hall Antwerp Central station<br />
16.20 – 17.03 Departure from Antwerp Central station to Brussels<br />
Central<br />
>> Budget<br />
No participation fee. Participants pay only the direct costs: transport<br />
€ 15 pp. – lunch € 15 pp. (drinks not included) – museum € 6 pp.<br />
– guide €5 pp.<br />
Brussels – Thursday, April 10th 2008<br />
Brussels has two faces: that of a contemporary and historical metropolis<br />
on one hand, and that of a personal, friendly city on the other. If you<br />
think of Brussels, you think of Art Nouveau and Victor Horta, the Grand-<br />
Place, the Atomium … the city abounds in architectural monuments,<br />
from the Renaissance to modern times, and discovering this heritage<br />
is full of surprises for both tourists and the people of Brussels!<br />
>> Walking tour<br />
From the Grand-Place, a lively alleyway takes you to the Galleries<br />
Saint-Hubert (shopping arcades) and its discovery tour ‘Brussels on<br />
Stage’. Providing, as it does, a summary of the city’s history and characteristics,<br />
this visit promises some pleasant surprises to all. On the<br />
other side of the Grand-Place you’ll want to pay a visit to the mischievous<br />
Manneken-Pis. Then, in search of a little serenity and grandeur,<br />
cross Place des Martyrs and go up towards the Cathedral of Saints<br />
Michel and Gudule.<br />
>> Maison Horta<br />
The Horta Museum is established in the private house and studio of<br />
the famous architect, Victor Horta. Built between 1898 and 1901, the<br />
two buildings are characteristic of Art Nouveau at its peak. The house<br />
has kept intact most of its interior decors: mosaics, stained-glass windows,<br />
furniture, paintings and murals form a collection whose every<br />
detail evokes harmony and sophistication.<br />
>> Program<br />
09.30 Gathering entrance hall hotel Carrefour de<br />
l’ Europe at Grasmarkt<br />
09.30 - 12.30 Walking tour<br />
12.30 - 13.30 Lunch<br />
14.00 - 17.00 Horta Museum and free visit Brussels<br />
>> Budget<br />
No participation fee. Participants pay only the direct costs: transport<br />
€ 3 pp. – lunch € 15 pp. (drinks not included) – museum € 7 pp.<br />
– guide € 5 pp.
Maintenance Partners Benelux is a market leader<br />
in the Benelux for the maintenance, repair and<br />
reconditioning of electrical and mechanical<br />
rotating machines.<br />
We specialize in the reconditioning of duty rotating<br />
equipment as well as complete overhauls, repairs,<br />
reconditioning, upgrades, revamps and relocations of<br />
heavy duty machinery.<br />
To ensure the optimum life cycle cost of your rotating<br />
machinery we provide a complete monitoring<br />
program, allowing a permanent evaluation of the<br />
condition of each rotating machine.<br />
All our activities are supported by a selected team<br />
of more than three hundred reliable employees<br />
and are performed on site or in one of our nine<br />
workshops. Our workshops have a total workfloor<br />
capacity of 25.000 m² and a total lifting capacity<br />
of 100 tonnes.<br />
The combination of our experience, enthusiasm and<br />
high-quality service makes Maintenance Partners<br />
your service partner.<br />
EXPERTISE<br />
FLEXIBILITY<br />
CONTINUITY<br />
INNOVATION<br />
EAGERNESS<br />
DYNAMISM<br />
www.maintenancepartners.com<br />
info@maintenancepartners.com<br />
• ELECTRICAL & MECHANICAL MACHINES<br />
• DUTY AND HEAVY DUTY EQUIPMENT<br />
• CONDITION MONITORING<br />
• SPARE PARTS SUPPLY<br />
• FIELD SERVICE<br />
• MARINE & OFFSHORE SERVICE<br />
• INTELLIGENT TOOLS<br />
• PARTNERSHIP CONCEPTS
BRUSSELS EXPO, 8 - 10 APRIL 2008<br />
To register for Euromaintenance 2008, please copy<br />
and then complete the following form:<br />
COMPANY DETAILS DELEGATE DETAILS<br />
Company name:<br />
Address:<br />
Postal code: City:<br />
Country:<br />
Invoice details<br />
Billing address:<br />
Postal code: City:<br />
Country:<br />
VAT: Bank account:<br />
Payment: Credit card Bank transfer<br />
Person responsible for registration (if different from delegate 1)<br />
Name:<br />
Direct phone: Mr Mrs<br />
E-mail:<br />
CHOICE OF REGISTRATION PACKAGE Please tick<br />
All rates mentioned do not include 21% VAT.<br />
Complete Conference (1 day conference workshop + 2 days conference +<br />
Opening Night April 8 th + Conference Event April 9 th )<br />
Conference Workshops - April 8 th<br />
- Full day Workshop (or 2 x 1⁄2 day workshops) + Opening Night April 8 th<br />
- Half a day Workshop + Opening Night April 8 th<br />
1 day conference - April 9 th or 10 th , all day + Conference event April 9 th<br />
2 days conference - April 9 th + 10 th , all day + Conference event April 9 th<br />
Spouse program<br />
- April 8th : Antwerp<br />
- April 9th : Bruges<br />
- April 10th : Brussels<br />
Opening Night, with cocktail & finger food - April 8th , 17.30 - 22.30<br />
Conference Event, including a walking dinner - April 9th , 17.30 - 23.00<br />
Travel:<br />
by car by train by plane<br />
TERMS OF PAYMENT<br />
Purchase order number or other reference to be mentioned on the invoice:<br />
Date: Name:<br />
Signature:<br />
DELEGATE 1<br />
Before<br />
15/02/2008<br />
1480<br />
645<br />
325<br />
545<br />
1040<br />
200<br />
185<br />
200<br />
100<br />
125<br />
������������������<br />
Normal fee<br />
1865<br />
820<br />
435<br />
725<br />
1370<br />
200<br />
185<br />
200<br />
100<br />
125<br />
WWW.<strong>EUROMAINTENANCE</strong>.ORG<br />
Registration Helpdesk<br />
Please return your registration to :<br />
easyFairs NV/SA, Roderveldlaan 3, 2600 Berchem, Belgium.<br />
Phone: +32 3 280 53 72 – Fax: +32 3 280 53 53<br />
E-mail: registration@euromaintenance.org<br />
DELEGATE 1 DELEGATE 2 DELEGATE 3<br />
Full payment for Euromaintenance 2008 must be received within 2 weeks after the date of the invoice. This payment must be received before the start of the event<br />
to guarantee your participation. Participants from whom we have not received payment prior Euromaintenance 2008 will be asked to pay cash at the registration desk before being<br />
allowed access the conference. For payment by credit card: after receival of this registration form, we will send you a special credit card form to fill in and fax back.<br />
For payment by bank transfer use the following details: Bank: Fortis | Head Office: Fortis Brussels, Warandeberg 3, 1000 Brussel | Local office: Fortis Antwerpen – Pestalozzi, Jan Van<br />
Rijswijcklaan 258, 2020 Antwerpen | Payments within Belgium: Account number: 001-3795346-06 | International payments: IBAN: BE 85 0013 7953 4606 – SWIFT/BIC: GEBABEBB<br />
Registration modifications and/or cancellations must be made in writing and directed to the registration department (registration@euromaintenance.org). If cancellation is<br />
received before 8 March 2008, the amount paid will be refunded minus 10% for the administration fee. Cancellations received after 8 March 2008 will not be entitled to a refund, but a<br />
substitution by another person is possible. Refunds will be processed after the congress. Please note that refund rates do not apply to any bank or administration fees.<br />
The invoice will include 21% VAT. The VAT can be reclaimed from the Belgian tax authorities. Cashback Benelux can reclaim that VAT for you (this is a paying service).<br />
For more information, visit www.cashbackbenelux.com or you can directly contact Rose O’Sullivan: osullivan@cashbackbenelux.com.<br />
I want to apply for a 10% extra reduction, we are a member of (PLEASE UNDERLINE):<br />
BEMAS • ABCAL • CLICE • Essenscia • IFMA • Profion • SMRP • VCK • VIB • VIK<br />
• AEM • AFIM • AIMAN • APMI • BEMAS • CSPU • DDV • DOTS • DVS • GFIN •<br />
HDO • IAM • KPY • MEETA • MFA • MFS • NFPV • NVDO • PNTTE • SSU • UTEK<br />
Name:<br />
Job title:<br />
E-mail:<br />
Direct phone:<br />
DELEGATE 2<br />
Name:<br />
Job title:<br />
E-mail:<br />
Direct phone:<br />
DELEGATE 3<br />
Name:<br />
Job title:<br />
E-mail:<br />
Direct phone:<br />
Mr Mrs<br />
Mr Mrs<br />
Mr Mrs<br />
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